Double Weave Fabric – Everything You Need To Know

Double Weave Fabric - Everything You Need To Know

Facts You Need To Know About Double Weave Fabric

Double weave fabric consists of two layers of fabric woven together with interlacing threads that stitch the two layers together.

Interestingly, double weave fabric is characterized by using two warp series and two weft series in its weaving process, providing it with additional strength and durability.

The weaving of double fabric is an ancient tradition. Historians trace the origins of double weaving to the first half of the seventh century when craftsman and designer William Morris mastered the technique.

Since then, double weaving has been used for various purposes such as clothing, blankets, and upholstery. In fact, it has become a popular choice among designers and artists due to its versatility and unique texture.

Double Weave Fabric - Everything You Need To Know

What Is Double Weave Fabric?

Double weave fabric is a type of advanced weave made by interlacing two or more sets of warp yarns with two or more sets of filling yarns. Typically, four or five sets of yarn are used. The yarns are stitched together by weaving one on top of the other.

Warp threads are the vertical threads that run lengthwise on the loom, while weft threads are the horizontal threads that run across the loom. The interlacing of these two types of threads is what creates the unique look and feel of the double-weave fabric.

Characteristics of Double Weave Materials

Double-weave fabrics are usually made with cotton. Double weave fabric is a durable and versatile textile ideal for various uses. 

When a double-weave fabric is washed, the cotton fibers expand and soften, giving the fabric a worn-in look. Here are the general characteristics of double-weave fabric:

  • Generally thick
  • Somewhat sheer
  • Heavy
  • Invertible
  • Warm
  • Interlaced

Double Weave Fabric - Everything You Need To Know

Types of double-weave fabrics

  • Double cloth

This type of double-weave fabric is created by interlacing two distinct layers of cloth with the same set of warp and weft threads. Regular connections between the layers create a grid-like pattern or a collection of interrelated motifs.

  • Tube Weave 

Tube weave is a type of double weave that involves weaving the upper and lower layers as separate tubes, which are then joined to create a double-layered fabric. This method is frequently used for cylindrical or tubular materials, such as sleeves or legs of clothing.

  • Back-to-Back Weave

This technique creates varied fabrics with different patterns, colors, or textures on the front and back. It is frequently used for reversible fabrics or products that display both sides.

Double Weave Fabric - Everything You Need To Know

How are Double Weave Fabrics Made

Weaving is a complicated and rigorous process. It involves winding two strands of yarn or thread around each other to create the fabric. Double weaving, as the name suggests, involves creating two or more threads together.

Process of creating double weave fabric

The process begins with two or more threads twisting together to form the foundation for weaving, creating the warp. The weft, made up of threads interwoven with the warp threads, is then used to weave the fabric.

To simplify the process:

  • The warp threads are arranged first in a specific pattern that will create the fabric.
  • The weft threads are passed through the warp threads and then woven into the fabric.
  • Lastly, the cloth is finished with the type or choice of border or trimming.
  • The process depends on the type of technique and equipment used. It is the same as any other type of weaving, with added steps to create its invertibility feature.

    Shuttle Looms used to make double-weave fabrics

    The shuttle loom weaves multiple layers of fabric to create intricate designs that are both beautiful and practical. This loom has greatly improved efficiency in textile production, resulting in increased output and more affordable prices. As a result, loom technology has played a significant role in shaping our world today.

    The weft yarn is shuttled through the back-and-forth motion of the warp on this all-purpose loom. However, it has some significant issues such as noise and vibration, making it challenging to operate at high speeds.

    Techniques Used To Create Different Patterns

    Double weave fabric is a versatile textile that can create a variety of patterns and textures by interlacing two separate layers of fabric together. Several techniques can be used to create different patterns. Here are a few examples:

    • One common technique is to use a different color for each layer, creating a fabric with a distinct color on each side. This allows for the creation of a reversible garment.
    • Another technique involves weaving fabric in layers to create a pattern, such as stripes or checks, that appears on one side but not the other. This is accomplished by making one layer denser than the other.
    • It is possible to create double-weave fabric with pockets. This is achieved by weaving pockets into one layer of fabric, and then weaving the other layer on top. The result is a fabric with pockets on one side and a smooth surface on the other.

    Uses of Double Weave Fabric

    • Clothing

    The most popular application of double-weave fabric is in the fashion industry. They are quite popular in making jackets, coats, and the like.

    • Home Decorations

    Double-weave fabrics are also popular for home decorations. Used on couches as covers, and even floor carpets. Its thickness and comfort are the reasons for this.

    • Industrial Applications

    Its thermal resistance makes it a preferred choice in industrial fields.

    Pros and Cons of Double Weave Fabric

    Double weave fabric is a durable type of fabric woven on a double-layered loom. It is ideal for items like upholstery, bags, and winter clothing. However, it can also be heavy and difficult to work with, making it challenging for beginners or those who are not experienced with sewing. 

    Double-weave textiles are typically thick and robust. There is no right or wrong side, so it can be used from either.

    Double-weave fabrics may not be suitable for everyone as some people may be allergic to their materials. Additionally, since it is manufactured using special materials, it can be quite expensive, which affects both its production and price.

    Due to its thickness and texture, double-weave textiles easily accumulate dust and dirt. Therefore, it requires thorough cleaning.

    Overall, double-weave fabrics are a versatile option to consider for various purposes.

    Conclusion

    Double weave fabric is an advanced weave with complex construction. It utilizes at least two sets of warps and two sets of weft to create two textiles, one on top of the other.

    Double weave fabric is a versatile material that is ideal for designing a wide variety of stylish and functional fashion items. Whether creating a winter coat or a summer dress. 

    Fashion designers can use double-weave textiles to add depth and dimension to their designs, creating unique and eye-catching pieces.

    With its sustainability and ethical appeal, it is an excellent choice for the mindful and responsible fashion movement.

    Related Reading

    Sustainable & Experts Custom Jacket Manufacturers Is A Must For Your Clothing Brand

    Ensuring a minimized effect on the environment, custom sustainable jacket manufacturing is taking the lead in the fashion industry. Sustainable manufacturing refers to the manufacturing of clothing using eco-friendly processes and using fabrics, resources and materials that minimize harm to the environment and prevent pollution. The fabrics that are usually used in the clothing line include organic cotton, polyester, hemp, natural fabrics, nylon, and recycled cloths. To get sustainable fabric, natural production methods are used, additionally, animals are involved to manufacture the recycled fabric.

    Our Role in Creating a Positive Environment

    Sustainable & Experts Custom Jacket Manufacturers Is A Must For Your Clothing Brand

    Being a leading sustainable Custom Jacket Manufacturer, we truly believe that it’s our core responsibility of us to create an environment that prioritizes the protection of the planet. By choosing an ethical manufacturing approach, we aim to make a positive impact with an ethical approach that leads us to a sustainable future for the fashion industry.

    Whether you are working in the fashion industry, textiles industry, curtains or furniture industry, you will surely come across the clothing area. Being a highlight topic, it is the best time for you to switch from traditional clothing methods to advance sustainable manufacturing methods. The traditional methods are not only a hassle in today’s era, but also much more harmful to the environment because of their waste and manufacturing approaches. Having a wide number of benefits sustainable manufacturing is the new talk of the town for automotive and FMCGs industries too.

    While most of the major fashion brands have already opted the ways of manufacturing sustainable clothing lines, it’s not too late for your brand to walk on the same road that leads to success.

    Importance of the Sustainable Manufacturing for Clothing Brands In 2023

    Since the (IR) Industrial Revolution, we are using traditional manufacturing methods that include the use of direct use of synthetic material with no consideration of the damage it is doing to our planet. The recent transformation of the sustainable manufacturing method has brought tons of benefits and relief to the environment preventing environmental damage.

    Taking about consumer demands and specifications more than 50% are choosing to shop from fashion and clothing brands that are practicing sustainable manufacturing. Using less energy along with the consumption of fewer resources combined with long-lasting fabrics makes up the best clothing line that is currently in trends

    Following the trends, a huge group of customers’ demands sustainable jackets and hoodies and that’s why most of the custom varsity jackets are routing their way to ethical and sustainable manufacturing. The natural and sustainable approach reduces the use of water and harmful chemicals by up to 90%, which jackets manufacturers to create a pure product for the customers. Causing minimal damage to the environment, the lifecycle of the Custom Clothing Manufacturers for designing, fabric and production is becoming an efficient way to be on top charts. There are a number of benefits of custom sustainable manufacturing that are worth exploring.

    • This leads to a better environment

      Sustainable & Experts Custom Jacket Manufacturers Is A Must For Your Clothing Brand

      One of the significant of the go-green, ethical or sustainable manufacturing approaches is that it is beneficial for all the lives around us as it keeps the environment clean. In sustainable manufacturing, there is no use of toxic materials that leads to indoor health or environmental problems.

      Using natural fabrics for manufacturing, custom denim jackets are turning the clock towards a natural clothing line. The natural fabrics are more water absorbent, and these are made up of biodegradable fabric making the clothing line highly breathable, comfortable and moisture-wicking in nature.

    • Reduce the amount of waste created

      Sustainable & Experts Custom Jacket Manufacturers Is A Must For Your Clothing Brand

      Another major advantage of sustainable clothing manufacturing is that you will have to deal with bare no amount of waste. The benefit of having a sustainable jackets clothing line is that you will be selling a recycled able fabric that automatically increases the product life of your jackets. With less carbon footprint in your clothing line, you will be selling an actual product of value to your customer base that is going to last longer.

      Being a jackets manufacturers, we have done tons of sustainable jacket manufacturing projects for our clients and received an amazing response over our natural use of natural fabrics or recycling ability factors. The traditional approach of clothing line manufacturing is giving around 1.3 trillion of waste per year, on the other side, the manufacturing company could play a smart role by using less material than recycle able and natural, not only less expensive but also beneficial for long-term use.

    • Long Lasting Products

      Sustainable & Experts Custom Jacket Manufacturers Is A Must For Your Clothing Brand

      Synthetic fibers are considered first-class product when it about long-lasting and durability factor, but it uses more power, energy, and consumption leading to pollution increasing factors. On the other side, ethical manufacturing gives you the freedom to choose high-quality fabrics for your clothing line while making sure that it last longer. Suppose a custom bomber jacket is made up of a sustainable clothing line vs a custom leather jacket, although leather jackets provide high protection features a bomber jacket made up of sustainable material is still a win.

      Keeping less harmful effects on the environment, the sustainable jackets clothing line is the best option for any jackets clothing brand.

    • Improved Brand Image In Market

      Sustainable & Experts Custom Jacket Manufacturers Is A Must For Your Clothing Brand

      Getting into sustainable manufacturing already brings you ahead of 80% of your competition. Since the consumer expects are sustainable clothing line, a company that takes care of the environment and works as per healthy regulations is a priority for the consumers. By using sustainable manufacturing practices you can show your dedication and passion towards sustainable manufacturing which directly increases your brand reputation in the industry.

      Being a sustainable clothing brand is like an award in today’s race between fashion brands, you can use the label of sustainable and market your clothing line in the best way to make your brand more visible to your customers.

      Or you can also work on multiple niches, like selling a T-shirt brand. You can also sell hoodies, jeans, jackets, and sustainable swimwear clothing lines. You need to connect with professional Custom Clothing Vendors who can do the job efficiently.

    • More durable products lead to a loyal customers base

      Sustainable & Experts Custom Jacket Manufacturers Is A Must For Your Clothing Brand

      Another major benefit of selling a sustainable clothing line is that you stay satisfied as you are selling a durable hoodie line. As the definition says, custom sustainability defines a higher durable life and long-term use, so by selling a sustainable clothing line you can impress your clients by high-quality products. Everyone loves a product with a longer life span, the extended life is a quite convincing reason for anyone looking to invest in high-quality material.

    Different Types of Sustainable Clothing Options

    Here are the different types of options you can opt for when creating a sustainable fabric clothing line.

    • Organic fabric

      Sustainable & Experts Custom Jacket Manufacturers Is A Must For Your Clothing Brand

      Among the organic fabric, the best fabric we have for sustainable manufacturing is organic cotton which is quite high in demand. Cotton is one of the most common and abundant fabric crops that is grown all around the world and the best part about cotton is that it doesn’t include any synthetic fertilizers or any pesticides that have harmful environmental effects. Modern organic farming techniques include the promotion of advanced methods of irrigation, biodiversity, and soil health.

      Cotton is a healthier option for the environment and also for those who wear clothes made up of cotton. What makes cotton one of the best option for the manufacturing of sustainable hoodies line for your brand is the fact that farmer uses pest modern pest management control which reduces the risk of environmental damage. Cotton production also saves up major water and energy resources.

    • Wool

      Sustainable & Experts Custom Jacket Manufacturers Is A Must For Your Clothing Brand

      One of the best options we have is the wool fabric, the wool fabric is the natural fabric that is best in terms to be used in a clothing line. The wool fabric is biodegradable and considered the best resource for a couple of reasons. The wool fabric is shorn from the sheep’s body without causing any kind of damage to them. As the fabric is thick, it is mainly used for the manufacturing of winter clothing lines. The wool fabric is majorly used in the manufacturing of custom leather jackets and also used in the manufacturing of different custom varsity jackets.

      So, with wool fabric as your clothing material, you can cover a wide area as a fashion brand in the industry. Taking about the environmental factors, the wool fabric doesn’t require many energy or water resources. Having a lower carbon footprint than the polyester material makes it a good option for sustainable personalized jacket manufacturing.

    • Linen fabric

      Sustainable & Experts Custom Jacket Manufacturers Is A Must For Your Clothing Brand

      The linen fabric is another top-of-the-line fabric that you can consider to create a sustainable hoodie or T-shirt clothing line for your brand. The linen fabric lies in the category of premium fabric, as it’s extracted from the flax plant. The flax plant has amazing renewable, sustainable features, and requires fewer resources for water. The linen fabric is naturally resistant to diseases which automatically decreases the chances of environmental damage.

      One of the impressive facts about linen fabric is that by the end of its life cycle, the fabric decomposes naturally and it’s recyclable. The best feature of the linen fabric is that it’s long-term durable, and can easily withstand powerful, pressure washes.

      The linen fabric can be used to manufacture different types o clothing fabric that covers everything from home textiles to the sports apparel line. Being a recyclable, biodegradable and efficient clothing fabric, it’s one of the best fabrics that you can opt for your clothing line manufacturing.

    • Silk

      Sustainable & Experts Custom Jacket Manufacturers Is A Must For Your Clothing Brand

      Silk is another luxurious fabric that is well-crowned for its luxurious feel and premium touch. When we are talking about sustainability, silk fabric has got some surprising and notable aspects to consider. The silk fabric is derived from the cocoon of silkworm and the production process of the silk fabric includes a natural process which covers all the ethical considerations.

      However the use of silk as a sustainable fabric is on trending among fashion brands, fashion brands are using researching and developing new ways to incorporate the use of silk fabric into new creative sustainable clothing lines. One of the highlighting features of the silk fabric is that you don’t need much water, energy, chemicals or colors to make it sustainable and make it conventional silk. Having In built qualities of ethical consideration n sustainability in the silk fabric makes it one of the best ready-to-use fabrics for creating a high-in-class clothing line.

    How Sustainable Is Ludyway Apparel

    To truly understand how many sustainable and high-quality fabrics we produce, you must have a look at our manufacturing process. At Ludyway Apparel’s manufacturing facility, we keep everything open and real, no matter how much big or small your project is, we ensure that our clients remain an intact part of our manufacturing process.

    Using highly advanced manufacturing machines with ethical and sustainable practices, we keep the whole approach eco-friendly aiming to prevent waste production and environmental damage. We use recyclable materials and aim to increase the transparency of the process. being a versatile manufacturer, we are open to work whether is a custom denim line or custom letterman jacket that you are looking for, we do it all under one roof.

    We are ranked as one of the top Custom Clothing Vendors and manufacturers in 2023, as we have served a huge group of clothing brands for decades. We aim to help startup clothing brands by offering them affordable manufacturing packages combined with premium clothing line manufacturing. feel free to discuss your clothing ideas, or ask us your queries about our manufacturing process, we will be happy to help you.

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