12 Simple Steps to How Garments Are Manufactured

Garment manufacturing requires systematic execution of technical processes to ensure quality and efficiency. As an ISO-certified manufacturer handling 500+ monthly productions, Ludyway implements standardized workflows across all projects – from small-batch custom hoodie manufacturing to 10,000-unit orders. This guide details industry-optimized procedures.

1. Market Analysis and Forecasting

Conduct quantitative research before production:

  • Analyze historical sales data for similar products
  • Determine optimal order quantities using ABC analysis
  • Establish reorder thresholds based on lead times

Ludyway’s planning team reduces overstock risk by 35% through predictive analytics integration.

2. Technical Design Development

Transform concepts into production-ready specifications:

  • Create dimensionally accurate CAD flats
  • Specify seam allowances (±1.5mm tolerance)
  • Define hardware placement coordinates

Garment design development process

3. Precision Pattern Engineering

  • Develop master blocks using ASTM D5585 standards
  • Implement grade rules: 4cm between sizes for bust/hip
  • Digitally nest patterns to minimize fabric waste

Pattern grading for garment manufacturing

4. Cutting Marker Optimization

Automated marker making considerations:

Fabric Type Efficiency Target Yield Improvement
Woven 82-85% 7-9% vs manual
Knit 78-80% 5-7% vs manual

Fabric cutting marker optimization

5. Fabric Cutting Protocols

Ludyway’s cutting department implements:

  • Laser cutting for synthetic fabrics
  • Band knives for dense natural fibers
  • Die cutting for uniform manufacturing consistency

Maximum stack height: 100 layers (cotton) / 60 layers (stretch knits)

6. Bundle Management System

Efficient workflow organization:

  • Color-coded ticket system for size segregation
  • Kanban-controlled work-in-progress flow
  • 15-minute changeover between styles

Garment bundle management

7. Thread and Trim Selection

Technical specifications for t-shirt manufacturing:

  • Thread: Tex 40-50 for construction
  • Elastic: 160-180% recovery rate
  • Interfacing: Weight-matched to base fabric

8. Machine Configuration

Equipment calibration standards:

  • Needle size: #11-14 (based on GSM)
  • Stitch density: 12-14 SPI for seams
  • Tension: 200-250g pull test

9. Assembly Line Production

Specialized workstation setup:

10. Quality Assurance Process

Four-stage inspection protocol:

  1. In-process checks (critical operations)
  2. Pre-assembly panel verification
  3. Final assembly AQL 2.5 audit
  4. Pre-shipment dimensional validation

11. Finishing and Packaging

Garment-specific treatments:

  • Steam pressing at 120-140°C
  • Anti-microbial finishing for sports apparel
  • ECO-friendly polybags (15μ thickness)

12. Logistics Coordination

Global distribution management:

  • Barcode tracking system
  • Consolidation hub optimization
  • Customs clearance documentation

Post-Production Analysis

Ludyway implements closed-loop improvement:

  1. Collect retailer sell-through data
  2. Analyze production efficiency metrics
  3. Implement PDCA cycle for continuous enhancement

Our vertical integration reduces lead times by 30% compared to industry averages. Request our manufacturing playbook for optimized production planning.

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How to Promote Your Clothing Brand: 7 Powerful Strategies

While the fashion industry continuously evolves, it consistently offers designers and retailers opportunities to showcase their creativity to a global audience. Over the past decade, a significant shift toward online purchasing has transformed consumer behavior, including at boutique e-commerce platforms.

However, establishing your clothing brand’s digital presence remains an ongoing challenge. While disseminating brand information is easier than ever, capturing audience attention grows increasingly difficult amid rising competition.

Implement these seven data-driven strategies to navigate this expanding market:

Website Optimization

E-commerce SEO optimization for clothing brands

Elevating your website in search engine rankings attracts targeted traffic seeking relevant products. Implement comprehensive search engine optimization (SEO) through keyword research and technical enhancements to increase discoverability.

Optimize product descriptions with industry-specific terminology. For specialized categories like custom hoodie manufacturer or sports apparel production, incorporate precise descriptors such as “moisture-wicking athletic wear” to align with customer search patterns.

Strategic Content Development

Content marketing for fashion brands

Develop multifaceted content initiatives including trend analysis blogs, product launch campaigns, and social media narratives. Consistent publication improves search visibility while establishing industry authority.

Implement a content calendar to coordinate cross-platform distribution. For brands requiring private label clothing solutions, educational content about manufacturing processes demonstrates expertise while addressing buyer concerns.

Local Search Optimization

Local SEO for retail clothing businesses

For hybrid retail operations, optimize digital presence for location-based searches. Mobile searches for “near me” services have increased 150% since 2020 according to Google data.

Establish a comprehensive Google Business Profile with accurate operational details. This facilitates review management while enhancing local visibility – particularly valuable for boutique brands offering specialized services like apparel embroidery.

Authority Building Through Blogging

Business blogging for fashion industry

Industry-specific blogs establish credibility while improving domain authority. Though requiring sustained investment, they generate compounding returns through organic traffic and lead generation.

Publish technical content addressing manufacturing challenges like minimum order quantities or sustainable sourcing. For complex categories such as performance legging production, detailed technical guides position your brand as a knowledge leader.

Email Marketing Integration

Email campaigns for fashion retailers

Leverage segmented email lists for targeted promotions. Fashion brands achieve 25% higher conversion rates through email versus social media according to DMA research.

Implement urgency-driven messaging with expiration timelines. For wholesale inquiries regarding custom tee manufacturing, include clear CTAs directing to specification sheets or contact points.

Retargeting Campaigns

Retargeting strategies for e-commerce

Convert abandoned carts through strategic remarketing. Visitors who engage with retargeting ads demonstrate 70% higher conversion probability according to Criteo studies.

Implement platform-specific pixels to track engagement metrics. Tailor ad creative to address specific exit points – particularly effective for complex purchases like bulk orders from clothing manufacturers.

Analytics-Driven Optimization

Measure campaign efficacy through multi-platform analytics. Fashion brands leveraging data insights report 30% higher ROI on marketing spend according to McKinsey analysis.

Cross-reference engagement metrics across platforms. Facebook’s audience insights reveal demographic specifics, while Instagram’s content performance data identifies high-performing formats. For technical manufacturing partners like Ludyway, analytics inform client-specific production adjustments.

Data analytics for fashion marketing

Social Media Execution Framework

Social media strategy for clothing brands

Develop platform-specific approaches rather than generic content distribution. Our 10-step methodology delivers measurable engagement improvements:

Platform Selection Matrix

  • Instagram: Primary discovery platform for 68% of fashion consumers (Meta 2023)
  • YouTube: Ideal for technical demonstrations of manufacturing capabilities
  • TikTok: Drives 53% higher engagement for emerging brands (TikTok Business 2023)

Commerce Integration

Implement native shops across platforms to reduce conversion friction. Instagram Shop users demonstrate 35% higher conversion rates versus external links.

Influencer Collaboration

Influencer marketing in fashion industry

Prioritize nano-influencers (under 5K followers) who generate 8.7% engagement versus 1.6% for mega-influencers (Influencer Marketing Hub 2023).

Operational Excellence

Maintain consistent posting cadence – brands with daily Instagram activity achieve 2.3x follower growth (Rival IQ 2023). Implement messaging-based customer support to address time-sensitive production inquiries at info@ludyway.com.

Conclusion

These strategies create synergistic growth when implemented collectively. For emerging brands, partnering with established manufacturers like Ludyway provides foundational production stability while executing these marketing initiatives. As consumer preferences evolve, continuous optimization remains essential for sustained visibility in global markets.

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10 Best Clothing Manufacturers In Indonesia

10 Best Clothing Manufacturers In Indonesia

Launching a great clothing brand often requires you to take many important steps and one of the most crucial is that you need to choose the right manufacturer to work with. To this end, one of the leading countries in the world that boasts a wide range of reliable companies is Indonesia. The clothing landscape in that country offers brands access to numerous production options with many Indonesian manufacturers often emphasizing skilled craftsmanship, cheap labor costs, and low MOQs.

It is for this reason that many emerging designers and brands are eager to partner with clothing suppliers that are based in this region. However, with dozens of companies out there, it can be extremely difficult to pick out the right one that best meets your precise needs and requirements. In this detailed guide, we will explore the top 10 best clothing manufacturers in Indonesia that can be relied on to consistently deliver quality garments over the long term.

1. OneLove – Leading Clothing Manufacturer of Ethically-Made Garments

2. Megaya Bali – Best Supplier of High-Quality Clothing Products With Low MOQs

3. S&F Garment Manufacturing – Reputable Manufacturer of High-End Clothing Items

4. Yogi & Boo – Top Clothing Suppliers of Quality Woven and Knitted Garments in Bulk

5. SOVANA – Clothing Specialists of High-Quality Cut and Sew Ladies’ Garments

6. CM Garmindo – Reliable All-In-One Manufacturer of a Wide Range of Clothing Styles

7. Kampoeng Confectie – Well-Experienced in Producing High-Quality Sustainable Fashion

8. TIALS Studio – Renowned Manufacturer That Produces Quality Private Label Clothing

9. PT. Pinnacle Apparels – Trusted Suppliers of Quality Outerwear and Womenswear

10. Busana Apparel Group – Long-Term Specialists in Producing Well-Crafted Woven Apparel

Read on to find the ideal clothing supplier for your brand today!

OneLove – Leading Clothing Manufacturer of Ethically-Made Garments

Established in 2008, OneLove is one of the most experienced clothing manufacturers in the region that supplies brands with ethically-made clothing products. The company can produce a wide range of clothing items, such as swimwear, activewear, casual wear, and much more, in both small and large-scale batches.

The manufacturer handles the entire production process in-house, which also means that they can help you source any fabrics you need, provide custom packaging, facilitate shipping, etc. Furthermore, they offer brands low MOQs, which makes them a great choice for those with limited budgets or those seeking to make exclusive collections.

In addition, OneLove has an extensive network of quality manufacturers and suppliers that can produce any style or design that you need. On top of that, the company’s skilled artisans and craftsmen will provide assistance throughout the design process, ensuring a streamlined experience from start to finish.

The manufacturer utilizes strict quality control methods to ensure all their clients are satisfied with their orders. They also facilitate worldwide shipping, no matter where you are located.

Pros

  • Ethically-made clothing products
  • Low MOQs available
  • Offers international shipping

Cons

  • No ready-made wholesale garments

Work With OneLove To Secure High-Quality Ethically-Made Garments >>>

Megaya Bali – Best Supplier of High-Quality Clothing Products With Low MOQs

Megaya Bali is a garment manufacturer that specializes in providing brands with access to a wide range of expertly made products at competitive prices and with low MOQs. From menswear, womenswear, and activewear to even kidswear, they can be relied upon to consistently deliver whatever clothing products and styles you need.

The company offers multiple production techniques to choose from, such as screen printing, dyeing, and embroidery. Furthermore, they have an extensive fabric selection that includes cotton, hemp, bamboo, viscose, silk, and more. This means that whatever design requirements or needs you have, you can rely on Megaya Bali to meet them.

They have a production capacity that can deliver up to 500 pieces per week and their clothing services include aspects like design consultation, as well as custom labeling and packing. When it comes to product delivery, they offer multiple shipping options, which ensures that you will get your orders on a timely basis.

Plus, they have a stringent quality assurance process that ensures every single garment is examined for any defects before shipping.

Pros

  • Low minimum orders
  • Wide range of clothing styles available
  • Stringent quality assurance process

Cons

  • Not suitable for large-scale production

Source Well-Crafted Garments With Low MOQs From Megaya Bali >>>

S&F Garment Manufacturing – Reputable Manufacturer of High-End Clothing Items

S&F Garment Manufacturing is a sustainable clothing manufacturer that provides its clients with access to a wide range of well-crafted clothing products, including children’s clothing, streetwear, formal wear, resort wear, and more. In addition, they have extensive experience working with a number of reputable brands across international markets. Their clothing services range from full-custom-made garments to wholesale ready-to-label products.

The manufacturer produces its garments using eco-friendly fabrics. Every garment is handmade by their team of experienced tailors and artisans. As a result, each piece of clothing is often of a higher quality than what most manufacturers typically produce. It also ensures that brands will have their products crafted in the exact style and fitting that they desire.

S&F works with clients across numerous countries, such as Australia, the USA, Europe, and more, which means that they can be relied on to consistently deliver your orders anywhere in the world.

Pros

  • Experts in the production of high-end garments
  • Multiple clothing options
  • Wholesale ready-made clothing available

Cons

  • Slower product turnarounds
  • Not ideal for bulk production orders

Produce High-End Garments With Help From S&F Garment Manufacturing >>>

Yogi & Boo – Top Clothing Suppliers of Quality Woven and Knitted Garments in Bulk

Launched in 1987, Yogi & Boo is an established clothing manufacturing company that caters to both small and mass bulk garment production. With a staff of over 110 experienced clothing designers and production experts, they work with various retail and high-end boutique fashion companies.

The manufacturer is capable of producing several different clothing styles that include resort wear, lifestyle wear, streetwear, surf wear, fitness wear and more. They have a monthly capacity of over 15,000 pieces and are constantly increasing their efficiency by utilizing advanced digital software and machinery, which makes them ideal for bulk orders.

In addition, they utilize a wide range of fabrics that typically include cotton, linen, viscose, and others. They also offer services such as fabric dyeing, yardage printing, placement printing, embroidery, and more. On top of that, they provide custom labeling and tagging services, which makes them well-suited for handling large-scale orders.

Pros

  • Specialists in woven and knitted clothing products
  • Large-scale production available
  • Offers multiple customization options

Cons

  • High MOQ
  • Doesn’t work with start-up brands

Contact Yogi & Boo For Expertly-Crafted Woven And Knitted Garments >>>

SOVANA – Clothing Specialists of High-Quality Cut and Sew Ladies’ Garments

SOVANA is a boutique garment manufacturer that is based in Bali and specializes in producing cut and sew ladies clothing products. The company operates with the help of an experienced team of clothing experts and designers who are highly skilled in crafting quality women’s products, such as dresses, blouses, shorts, bikinis, sweaters, and more.

They are especially well-known for catering to small-scale brands, as the manufacturer is open to providing its clients with low MOQs on different styles. In addition, they source high-quality fabrics to ensure that the quality of their products matches their clients’ expectations.

In terms of dependability, SOVANA has numerous positive client testimonials, not to mention. They also have a reliable customer service team that remains available to answer your inquiries at any time. Plus, they are one of the few clothing manufacturers that is very active on social media, which makes it easy to check out the quality of their products and designs.

Pros

  • Experts in producing cut and sew ladies’ wear
  • Offers low MOQs
  • Positive brand reputation

Cons

  • No pricing information on their website
  • Not clear if they deliver internationally

Reach Out To SOVANA To Manufacture High-End Ladies Garments >>>

CM Garmindo – Reliable All-In-One Manufacturer of a Wide Range of Clothing Styles

CM Garmindo is the leading choice for brands that are seeking out a manufacturer that can provide them with a full-service experience from start to finish. The company provides access to wholesale ready-made garments, as well as custom-made clothing pieces based on your desired style and requirements.

The range of services that they offer extends from fabric sourcing and pattern making all the way to custom packaging and shipping. The company even offers product photography and modeling, as well. CM Garmindo produces over 120+ styles that include menswear, womenswear, and even kidswear with construction often made using organic, premium fabrics.

In addition, they are willing to accommodate low MOQs with brands able to make orders starting at just 60 pieces. They also assign a dedicated production team to every client, which means that you can be confident every order will be produced, inspected, and delivered as expected.

Pros

  • Produces both ready-made and custom-made garments
  • Wide range of clothing styles
  • Offers low order minimums

Cons

  • Product pricing only available on inquiry
  • Lengthy product lead times

Use CM Garmindo To Benefit From A Full Clothing Production Service >>>

Kampoeng Confectie – Well-Experienced in Producing High-Quality Sustainable Fashion

Kampoeng Confectie is well-known for their expertise in producing ethical and sustainable clothing products. The manufacturer only uses organic, biodegradable fabrics and materials to construct its garments, which is made possible by their extensive network of fabric suppliers.

Most of the company’s clothing designers and sewers have years of experience crafting high-end garments with each one having a unique skill and capacity to offer. They also remain on hand to provide guidance and assistance to any emerging brands that may need help creating new designs, sourcing the right fabrics, or even content making.

Kampoeng Confectie guarantees a well-organized production experience with their customer service team remaining available to answer your inquiries and requests as often as necessary.

Pros

  • Specialists in sustainable clothing
  • Experienced clothing designers and sewers

Cons

  • No product images on site
  • Slow product turnaround times

Partner With Kampoeng Confectie To Produce Quality Eco-Friendly Garments >>>

TIALS Studio – Renowned Manufacturer That Produces Quality Private Label Clothing

Founded in 2013, TIALS Studio is a female-led bespoke clothing design and development studio that provides brands with access to a wide range of production services. Some of these services include branding, consulting, sampling, production, etc. In addition, they have an extensive team of clothing experts that include designers, pattern makers, cutters, sewers, and more, all of whom have over 2 decades worth of collective experience.

Aside from that, the company is renowned for its ethically made products and dynamic way of operating, which explains why they have managed to build an extensive portfolio of clients that stretches across multiple countries. TIALS Studio also provides private labeling services, which means that brands can access ready-made designs, which can often help them to save a lot of time and money.

Whether it be casual wear, activewear, menswear, or womenswear, they can be relied on to deliver an extensive variety of clothing styles and products.

Pros

  • Comprehensive production services
  • Wholesale ready-made garments available
  • Provides eco-friendly clothing products

Cons

  • Payment required for quotations
  • High product pricing
  • Not suitable for large-scale production

Get High-Quality Private Label Clothing In Bulk From TIALS Studio >>>

PT. Pinnacle Apparels – Trusted Suppliers of Quality Outerwear and Womenswear

With over 20+ years of experience in the clothing industry, PT. Pinnacle Apparels has continued to be a trusted clothing manufacturer of outerwear and womenswear for many reputable brands and retailers worldwide. The company is a large-scale operation with two factories that enables it to produce over 3 million clothing pieces per year.

They follow stringent production and quality control practices that ensure all products meet buyers’ requirements. And with numerous production techniques to choose from, such as OEM, private labeling, as well as cut-and-sew, brands will be able to design their collections as they see fit.

The manufacturer has even made it easy for brands to review the quality of their products on their site through high-resolution 3-D imagery, which includes tops, blouses, dresses, jackets, and more.

Pros

  • Excellent product imagery
  • Bulk clothing production available
  • Several production techniques to choose from

Cons

  • Limited product styles available
  • Doesn’t offer low MOQs

Obtain Outerwear And Womenswear Garments From PT. Pinnacle Apparels >>>

Busana Apparel Group – Long-Term Specialists in Producing Well-Crafted Woven Apparel

Busana Apparel Group was established in 1975 and since its inception, it has built a huge reputation as one of the largest garment manufacturers and exporters of woven apparel in Indonesia. The company is essentially a one-stop shop that offers its clients a wide range of clothing styles and options for both men and women to choose from.

Whether you need activewear, casual wear, workwear or technical garments, Busana Apparel Group is well-equipped to produce it. On top of that, the company has branches in different regions such as Africa and Asia, and the production capacity is much higher than most other local manufacturers. In addition, they have over 28,000 employees with an in-house design team that values sustainability and quality craftsmanship when creating new collections.

Furthermore, they serve customers in multiple countries such as Japan, Australia, and the USA, so you can be confident that they are capable of delivering your orders internationally.

Pros

  • Experts in woven apparel
  • Offers mass production capabilities
  • International shipping available

Cons

  • May not cater to low order minimums
  • Ready-made garments unavailable

The Benefits and Drawbacks of Sourcing Textiles and Clothes in Indonesia

Sourcing garments from Indonesia is proving to be a viable strategy for many brands and retailers for a wide range of reasons. For starters, the country has an extremely favorable investment climate, especially given that the local government has implemented a number of favorable policies to help attract foreign investment. As a result, many reputable garment and textile manufacturers have established offices and factories within the country.

In addition, the government is in the process of launching a machine and equipment restructuring program within the textile industry. This, in turn, should help ensure that garment manufacturers have the opportunity to expand their capacities and handle large-scale orders more efficiently. Furthermore, the logistics and transport system within the region is constantly developing, which means that clothing manufacturers are in a better position than ever to deliver your products in a timely manner.

On the flip side, Indonesia is a country that relies heavily on importing raw materials and fabrics. As a result, it is not uncommon for clothing production costs to be high or even for manufacturers to face challenges in producing certain garments on time. Moreover, there are still several internal constraints that have contributed to higher production costs, such as electricity and gas prices that tend to be relatively higher than most other textile-producing countries.

Feeling Unfulfilled by Indonesian Garment Manufacturers? Explore the Unlimited Potential of Ludyway!

Indonesia’s garment and textile industry is set to experience significant growth over the coming years but the reality is that the country is still struggling with red tape, infrastructure issues, and a number of internal economic issues that result in unpredictable developments that are ever-changing. As such, working with garment manufacturers within this region may not necessarily be the best option, especially if you are looking for a long-term partner to consistently rely on.

An alternative option is to work with a reliable custom clothing manufacturer like Ludyway, as companies based in regions like China tend to benefit from more modern infrastructure, more efficient supply chains, more stable economies, and cheaper production costs.

When it comes to the company itself, Ludyway has an extensive client network that spans over 50+ countries and offers brands access to over 20+ R&D experts, many of whom have at least a decade’s worth of experience in the clothing industry. As a result, they are fully capable of crafting on-trend designs for several different apparel types and can even produce over 100+ styles per month.

Whether you need casualwear, activewear, streetwear, swimwear or anything else for that matter, they can be relied on to deliver. It is for this reason that they have managed to build a stellar reputation among established brands like Dunhill, Metro, and ASOS, as a leading provider of comfortable, stylish and long-lasting garments.

Conclusion

If you intend to launch a clothing brand, it is important that you choose the right manufacturer to work with. This means taking the time to research and compare a wide range of options to ensure that they are the perfect fit for your business. In this article, we have done our best to summarize the 10 best Indonesian-based clothing manufacturers that are worth looking into.

From emerging contenders to powerhouse manufacturers, brands will be able to find companies that can offer low MOQs, competitive pricing, personalized service, efficient bulk production, etc. Given that each one has something unique to offer, it should be easy to find something that caters to your precise needs and requirements. However, you should not forget to consider an offshore manufacturer like Ludyway, as well.

After all, we at Ludyway have extensive experience working with a wide range of retailers and brands. If you consider their portfolio and client references, we are often able to instill far more confidence in their capabilities as a long-term partner than most of the other options on this list.

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Table of Contents

Our Services

Custom Clothing Manufacturer

Custom Swimwear Manufacturer

Swimwear Manufacturer For Bold and Modern Brands! Ludyway is a trusted swimwear manufacturer based in China, offering premium-quality, fully customizable swimwear for fashion brands across

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Custom Clothing Manufacturer

Custom Lingerie Manufacturer

Lingerie Manufacturer Crafting Confidence, Seam by Seam At Ludyway, we specialize in designing and manufacturing bespoke lingerie collections that bring your brand’s intimate vision to

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Custom Clothing Manufacturer

Custom Hat Manufacturer

Hat Manufacturer Delivering Craftsmanship in Every Stitch At Ludyway, we specialize in high-quality, custom hat manufacturing for global fashion and promotional brands. As a trusted

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Custom Clothing Manufacturer

Custom Socks Manufacturer

Sock Manufacturer Knitting Style into Every Step! At Ludyway, we deliver top-tier, custom-designed socks tailored for global fashion and lifestyle brands. As a trusted sock

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Custom Clothing Manufacturer

Custom Underwear Manufacturer

Underwear Manufacturer Crafting Everyday Confidence, Seam by Seam! Ludyway is your go-to custom underwear manufacturer in China, delivering high-quality, made-to-order intimates for global fashion brands.

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Custom Clothing Manufacturer

Custom Linen Manufacturer

Linen Manufacturer Where Comfort Meets Craftsmanship As experienced bed and bath linen manufacturers based in China, Ludyway supports retail brands with premium-quality, fully customizable linen

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