Dtg Vs Screen Printing, Unveiling The Printing Expert

Whether planning for a single print on the shirt or looking for several photos for bulk production, you can make or break your business apparel by analyzing the cost and printing needs. This article will guide you through the overall printing comparison and help you discover which printing method suits you, and then you will be ready to delve into the exciting battle on printing titans.

What Is DTG Printing?

Dtg Vs Screen Printing, Unveiling The Printing Expert

DTG printing revolutionized the traditional way of printing. Gone are the days when people used to dye and print with an old machine, but now it is just one click away from doing it with DTG print. DTG printing is formulated to print just on the garment; it uses some aqueous inkjet sprayed directly onto it.

DTG printing is particularly advantageous in numerous designs with diverse color patterns; most importantly, it is best printed on fabric like cotton and can also be printed on different materials, including polyester and much more.

However, DTG offers a digital workflow and easy-to-feel touch, giving the best suggestions to designers, stylists, and individuals looking for high-quality personalized garments.

What is the Process Involved in DTG Printing?

The question often comes to our mind when we discuss what DTG means in printing. All the answers can be found by examining the steps involved in the DTG printing method.

  • First, you need to load the image of the print to the digital graphic program. Proper attention should be given to the design to ensure the image is high quality and matches the color and fabric.

  • The garment must be pre-treated to check whether it is soaked in the ink adhesion. It is manually done by spraying the garment, and then the pre-treated garment is dried using the heat press.

  • Once the garment is dry, it is placed on the DTG printer, which then initiates the printing by sparking tiny droplets.

  • After printing, the garment goes through the curing process to remove all the moisture from the newly printed apparel and ensure it will survive the multiple washes.

Design that Suits It

DTG printing is best suited to several designs and in color, but it is essential to know some rules. Firstly, you must know about the fabric; cotton is best for absorbing and reflecting the proper image. Secondly, you should avoid the transparency of the picture. If it is 100% opaque, then it cannot translate well in the fabric.

Pros Of DTG

DTG is famed for having high quality, numerous designs, and vibrant colors; the best thing about it is eco-friendly and easy to print with only one unit and print many with a single one. This makes DTG an ideal choice with personalized and vibrant designs.

Cons Of DTG

The main disadvantage of DTG printing is its fixed per-unit cost; it costs the same amount whether you are printing a single or dozen. According to the State State Department, the DTG market in America is valued at $2.5 billion.

What Is Screen Printing?

Dtg Vs Screen Printing, Unveiling The Printing Expert

Screen printing is considered a traditional yet highly effective printing method. It is done by mesh stencils, which push the ink over the fabric, as there is a gap in filling that transfers the ink to the garment. Screen printing is popular in terms of the versatility and durability that it brings to the garment.

One of the prominent features of screen printing is that it is easy to run on longer prints compared to the DTG print, which is best for shorter shots. Despite these considerations, it has always taken a core position in the industry because of its ability to produce high-quality and wide range of textile apparel.

What Is The Process Involved In Screen Printing?

Screen printing is a multi-purpose and effective method of transferring ink to the fabric; you will know all the details by looking at the steps.

  • You must begin with the design, which should be transferred to the garment.

  • After that, select the mesh screen by considering each design; if you use multiple colors, multiple Screens are prepared.

  • Then, the prepared Screen is exposed to light, hardening the emulsion around the liquid area.

  • After the emulsion is exposed, it is washed to remove the emulsion behind the mesh stencil.

  • Now place the garment on the flat surface and align the Screen with the desired design.

  • Now, the Screen is lowered and pushes the ink, with the help of squeezing action, transferring the design to the garment.

  • After printing, it is cured to preserve durability by the dried air through the conveyor dryer.

Design that Suits It

Screen printing thrives with bold and solid graphics because it has complex and tiny details. It works best on simple pattern designs and limited color palettes.

Pros of Screen Printing

One of its marking advantages is that it is cost-effective in the long run and has durability on various materials. Its versatility makes it distinguishable, even for larger orders, meaning the more you order, the more cost-effective it becomes.

Cons of Screen Printing

If you want a multi-colored design, screen printing is not a good option, as the silk screen only prints one color through the single mesh.

Which Is Better, DTG or Screen Printing?

Dtg Vs Screen Printing, Unveiling The Printing Expert

In the difference between DTG and screen printing, certain factors should be considered while selecting the one in this battle. The most common things that you need to focus on are.

Is DTG cheaper than screen printing?

If you are choosing the small order, it is relatively cheaper because it doesn’t require any setup cost, film positive, or Screen. Furthermore, DTG printing doesn’t require as much manual labor as screen printing.

How Long Does Screen Printing Last On Shirts?

The longevity of screen printing surpasses that of DTG because screen printing isn’t directly applied to the garment, just like DTG. Regarding how long DTG printing lasts, direct spraying onto the garment can lead to less link absorption through the fabric, causing fading on the number of washes.

Is Screen printing durable?

To analyze the DTG vs. screen printing durability, screen printing ensures durability because the ink used makes a deep and strong bond with the fabric, resulting in a print that withstands multiple washes and maintains vibrancy over time.

Here are some additional factors: is DTG better than screen printing?

Aspects
DTG Printing
Screen Printing
Durability Generally good but may vary over 50 wash Excellent and gives the best garment longevity
Wash resistance Good, but need to take care of multiple washes Never fades and keeps its originality over frequent washes
Cost Higher for the larger orders due to various ink usage Lower for the larger order
MOQ None Required to cover the setup cost
Environmental impact Considered to be eco-friendly Generate waste due to more setup and color changes

Conclusion

In conclusion, the insightful examination of the article emphasizes the significance of understanding the DTG vs. screen printing cost and whether DTG printing is of good quality. This gives you a better perspective on the printing battle.

By reading screen printing vs DTG parameters and comparing them, you will better understand the process and type, helping you choose the best. We are here to provide you with high-quality screen printing services, instilling confidence in the excellence of your fashion apparel.

Related Reading

Fabric Guide Recommendation To Start Your Clothing Brand

The fabric guide is an important tool to have when starting your journey to create products for your clothing line. The type of fabric you choose truly matters.

The right fabric plays a crucial role in creating amazing clothes. It affects the finished product’s functionality, quality, and performance, in addition to its overall style and appearance.

With a plethora of fabrics, textiles, and materials available, narrowing down your final option can surely be a daunting task.

You’ve probably heard about various fabrics (such as the ever-popular cotton), but do you know that there are different types of cotton, silk, satin, polyester, wool, linen, or even leather fabrics?

What’s more, cotton can also be used to create knit and woven fabrics or even yarns to be used for knitted items such as cardigans, sweaters, and gloves.

Sounds kind of confusing, huh? That’s why we’ve pieced together this fabric guide with an overview of the different types of fabrics and a couple of personal fabric recommendations for each clothing style and garment type.

We’ve designed it to be broken down into various clothing styles and collections so that it’ll be relevant to whatever type of apparel you are looking to create.

This way, we hope that you’ll better know how to choose your fabrics for your own collection or even when you shop for the latest threads.

But first, to get a better overview and introduction of the various materials, let’s take a look at how fabrics are made.

Fabric Guide Recommendation: The Process

Fiber To Fabric

The beginning of fabrics starts with fibers—raw materials that are first made into textile yarns and then into fabrics.

Fabric Guide Recommendation To Start Your Clothing Brand

Fibers can be broken down into three main types: natural, regenerated, and synthetic.

Fabric Guide Recommendation To Start Your Clothing Brand

Natural Fibers

List of Animal Fibers

  • Alpaca
  • Angora
  • Cashmere
  • Camel hair
  • Horsehair
  • Llama
  • Mohair
  • Qiviut
  • Silk
  • Vicuña
  • WoolYak

List of Plant Fibers

  • Abaca
  • Bamboo
  • Cotton
  • Coir
  • Flax
  • Hemp
  • Jute
  • Ramie
  • Sisal
  • Kapok

Regenerated (semi-synthetic) Fibers

List of protein fibers

  • Soybean Protein
  • Milk Casein

List of Manmade Fibers

  • Rayon
  • Acetate

Synthetic Fibers

Most polymers are similar to compounds that make up plastic, rubber, and coatings. These synthetic fibers are developed through a chemical process combining small molecules into polymers called polymerization.

List of synthetic fibers

  • Acrylic
  • Aramis
  • Nylon
  • Olefin
  • PVC
  • Polyester
  • Spandex

Common fabrics made from synthetic fibres are jacquard, denim, damask, velvet, lace, crepe, canvas fabrics, which can be used for fashion, upholstery, home decor, or swimwear.

Other commonly used fabric types:

  • Knit fabric
  • Woven fabric
  • Hides

Knit Fabric

Fabric Guide Recommendation To Start Your Clothing Brand

  • Single yarn, looped continuously to create a textile with a braided look
  • Produces common fabrics such as jerseys knits, rib knits, velour and interlock

Hides

Fabric Guide Recommendation To Start Your Clothing Brand

The term hide or skin refers to animal skins that are tanned or dried for human use. Hide includes all leathers, with and without animal hair present on the surface. Hides also sometimes include furs, which are harvested from animals with soft hair.

Leather

Skins of animals with the hair removed, treated for human use

Skins

  • From smaller animals such as sheep or goats
  • Thinner than hides

Hides

  • Skins of larger animals, such as cows
  • Skins of animals with a shoulder height of more than 1m
  • Thicker than skins

How to Use This Fabric Guide To Choose The Right Fabric

Fabric Guide Recommendation To Start Your Clothing Brand

When picking out your desired fabric, it’s important to note the properties of the fabric and how it will correlate with the garment’s design and intended use. Keep in mind the advantages and characteristics of each fabric, like texture and suitability for print, for example, and its relationship to the garment.

For example, you will want to look at fabric materials that offer breathability, stretch, and moisture-wicking properties for an activewear collection.

Likewise, if you are planning to design and launch your collection with a target audience that resides in tropical climates, look out for characteristics that would matter for the clothing. They should be cooler, breathable fabrics that will feel light and airy against the skin in the heat and humidity.

Now that you have a brief understanding and overview of fibers from our fabric guide, let’s get cracking and explore the various materials based on popular styles and collections.

Found this post about fabrics useful?

Check out our other posts on the recommended fabrics for different clothing categories:

Recommended Fabrics – Streetwear

Recommended Fabrics – Womenswear

Recommended Fabrics – Activewear

Recommended Fabrics – Kidswear

Recommended Fabrics – Swimwear 

Recommended Fabrics – Accessories

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