Leading North American Manufacturer of Automatic Case Packers
Empowering food, pharmaceutical, and consumer goods manufacturers across the USA, Canada, and Mexico with heavy-duty secondary packaging systems designed to eliminate labor bottlenecks, guarantee safety compliance, and maximize production throughput.
Engineered for the North American Market
Meeting the strict manufacturing demands of the US, Canada, and Mexico with robust design, safety integrations, and seamless automation.
Solving Labor Constraints and Safety Regulations
Manufacturers in North America are facing unprecedented challenges, including skyrocketing labor costs, worker retention issues, and stringent OSHA safety standards. Manual case packing is not only slow and prone to human error, but it also exposes businesses to workplace injury liabilities.
Ludyway’s automatic case packers are built specifically to address these concerns by offering:
- Compliance with UL and CSA Standards: Control panels and electrical components designed to meet local electrical codes.
- Heavy-Duty Sanitary Construction: Stainless steel frames (SUS304/SUS316) suitable for FDA-regulated food and pharmaceutical environments.
- High-Speed Adaptability: Quick-changeover mechanisms for switching between different carton sizes and configurations in under 15 minutes.
- Advanced Safety Guarding: Fully enclosed systems equipped with safety interlocks and light curtains to protect operators.
Secondary Packaging & Case Packing Equipment
Explore our high-performance, automated secondary packaging systems built for seamless integration with your primary production lines.
High-Speed Automatic Case Packer for Sachet & Stick Pack Products
Designed for high-speed cartoning and case packing of flexible stick packs and sachets with absolute precision.
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Automatic Carton Packer for Multi-Lane Sachet & Stick Pack Systems
Integrates seamlessly with multi-lane primary packagers to group, align, and load sachets into cartons.
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High-Speed Automated Boxing Packaging Lines for Carton Sealing & Palletizing
A complete end-of-line packaging setup from carton forming to sealing and robotic palletizing.
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High-Speed Case Packing Lines for Automated Carton Sealing & Palletizing
Heavy-duty case packing and sealing lines engineered for demanding industrial environments.
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Carton Erector Machine with High-Speed Automatic Setup
Prepares and forms corrugated boxes instantly, supplying case packers with a steady flow of ready cases.
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Automatic Carton Sealer Machine with Adjustable Speed
Applies tape or hot-melt glue to seal top and bottom flaps of cartons securely and efficiently.
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High-Speed Automatic Depalletizer for Carton & Case Handling
Advanced raw materials and carton feeding systems designed to streamline early-stage production.
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Robotic Palletizing System for Automated Warehouse
High-speed industrial stacking robotic arm designed for precise pallet building and handling.
Learn MoreCase Packers Comparison Matrix
Select the right secondary packaging technology for your plant. We offer various case packers configurations designed for diverse product types.
| Machine Model / Type | Loading Direction | Max Speed (Cases/Min) | Applicable Products | Key Technical Feature | Industry Target |
|---|---|---|---|---|---|
| Top-Load Case Packer | Vertical (Pick & Place) | Up to 25 cpm | Sachets, Stick Packs, Pouches, Tubes | Dual delta robot / gantry pick & place | Food & Pharma |
| Side-Load Case Packer | Horizontal Push | Up to 30 cpm | Cartons, Boxes, Rigid Containers | Continuous motion collator & load pusher | Cosmetic & Chemical |
| Wrap-Around Case Packer | Flat-blank folding wrap | Up to 20 cpm | Bottles, Cans, Jars, Multi-packs | Integrated blank forming and hot-melt gluing | Beverage & Food |
| Robotic Case Packing Cell | Multi-axis Flexible | Customized | Assorted bulk, mixed SKU configurations | Vision-guided 6-axis robotic arm | E-Commerce & Logistics |
Global Footprint & Exhibition Highlights
We showcase our secondary packaging innovations at major industry exhibitions worldwide, including Pack Expo, Interpack, and Chinaplas.
Certified Quality & Trusted Components
We integrate high-performance international brand components (pneumatics, electronics, PLC) to ensure reliable local parts availability and technical compliance across North America.
Seamless End-of-Line Systems Integration
From primary packaging machines to fully loaded shipping pallets, we design and supply turnkey solutions that optimize factory layouts and workflow.
1. Sachet & Stick Pack Feeding
Primary multi-lane packaging machines feed filled sachets directly into our smart sorting and collation conveyor systems.
2. Automatic Carton Boxing
Collated products are automatically pushed or picked into formed folding cartons, ensuring neat orientation and compact spacing.
3. Case Packing & Sealing
Cartons are loaded vertically or horizontally into shipping cases formed by the carton erector. Flaps are sealed with tape or hot-melt glue.
4. Pallet Wrapping & Dispatch
Heavy-duty robotic palletizers stack sealed cases onto pallets, followed by automatic stretch wrapping to secure loads for distribution.
Frequently Asked Questions
Find answers to common questions about our case packers, customization capabilities, and technical support.
1. What types of case packing methods do you support?
We manufacture Top-Load (pick-and-place using delta robots or pneumatic gantries), Side-Load (horizontal push for cartons and rigid packs), and Wrap-Around case packers. We customize the packing style based on your product shape, case strength, and production speed requirements.
2. Are your automatic case packers compliant with UL and CSA standards?
Yes. For our North American clients, we build control panels and electrical systems that comply strictly with UL508A and CSA electrical codes. We integrate premium, locally sourceable components from brands like Allen-Bradley (Rockwell Automation), Siemens, SMC, and Festo.
3. How long does a typical product changeover take?
Most of our modern case packers feature tool-less quick-changeover designs. Operators can adjust the guides, product collators, and case erector inputs using hand cranks and digital indicators in 10 to 15 minutes, minimizing downtime.
4. Can your case packer handle both tape sealing and hot-melt glue?
Yes, our case packing lines can be configured with either tape sealing heads or hot-melt adhesive systems (such as Nordson units) depending on your packaging aesthetic and shipping durability preferences.
5. How do you handle after-sales service and technical support in North America?
We provide comprehensive remote diagnostics via integrated VPN/Ethernet modules on our machines. For on-site assistance, we coordinate with regional engineering partners in the US and Canada to handle installation, commissioning, operator training, and preventative maintenance.
Ready to Automate Your End-of-Line Packaging?
Contact Ludyway’s engineering team today to receive a free layout CAD drawing and custom quotation for your case packing project.
