What Is Cut And Sew? – Definition, Step By Step Guide, And Benefits

What Is Cut and Sew, and How Does it Work?

If you’re into fashion, there’s no way you wouldn’t have heard the term, “cut and sew.” If you have questions like, what is the definition of cut and sew, what does cut and sew mean, and what are the benefits of cut and sew design? We’re here to help.

What Is Cut And Sew? – Definition, Step By Step Guide, And Benefits

What Is Cut and Sew?

Cut and sew garments are custom-made from raw fabric rather than being imprinted on an already existing garment. This allows for a more personalized and unique look that can be tailored to the specific individual.

Cut and sew garments often require more time and effort to create, but the results are worth it! Keep in mind that cutting and sewing is not about making a shirt smaller by cutting it; it’s basically a design process!

So, now that you know the cut and sew meaning, let’s talk about how cut and sewing work.

How Does Cut and Sew Work? Step-to-Step Guide

How t-shirts are mass-produced sewing? Whether you want to design a t-shirt or skirt, keep in mind that it won’t be easy.

What Is Cut And Sew? – Definition, Step By Step Guide, And Benefits

Sew and cut design process comprises the following steps:

Step 1: Generate a Sketch of the Design

How to cut and sew a dress for beginners? The first step in creating a cut and sew garment like custom-made t-shirts is to generate a sketch of the design. This will be used to create a spec sheet, which is a document that contains all of the information necessary to create the garment. This includes measurements, fabric type, and design details.

Step 2: Create a Paper Pattern

As with any garment, the next step in creating a cut and sew garment is to create a paper pattern. This paper pattern will be used to create the garment’s basic shape and will be used as a guide when cutting out the fabric.

A paper pattern tells you the size and shape of pieces to cut out of fabric in order to create your garments.

What Is Cut And Sew? – Definition, Step By Step Guide, And Benefits

There are a few different ways to create a paper pattern, but the most common method is to use a template. A template is simply a piece of paper that has the basic shape of the garment you want to create. You can purchase templates at most fabric stores, or you can make your own using a piece of cardboard or poster board.

Once you have your template, trace it onto tracing paper or pattern paper. If you are using tracing paper, you will need to use a light box or sunny window to see the template through the paper. Once you have traced the template onto the paper, cut it out.

Step 3: Create a Garment Sample

After the pattern is complete, move to creating a garment sample and fitting it on a model. This helps to ensure that the garment will look good and fit well before you start making the final product. Here, you can fix anything that doesn’t look good to you.

Step 4: Adjust the Fit

There might be one fitting, but that’s not usually the case. This is what people mean when they say that cutting and sewing are time-consuming processes. In this step, you will have to make sure to adjust the sample and pattern every time you adjust the fit.

You’ll have to keep repeating this process until you’re happy with the final product. Many people make 200-300 samples before they lock the sample for a t-shirt, but you don’t have to. Just focus on making 3 to 4.

How long does it take to sew a shirt? About 12-16 hours, but as cut and sew is not necessarily a sewing method, keep in mind that it can take some time before you get everything right.

What Is Cut And Sew? – Definition, Step By Step Guide, And Benefits

What are the Benefits of Cut and Sew?

There are many benefits to cut and sew apparel manufacturing which is why it is such a popular choice for clothing and other textile products.

Print Limitation? Cut and Sew Is Unaware of it!

One benefit of cut and sew is that it offers no print limitation, meaning you can produce as many unique designs as you want. This is especially beneficial for businesses or individuals who want to create exclusive, one-of-a-kind products. Cut and sew also allow for a higher degree of customization, so you can really make your product stand out from the rest.

Need Control Over Quality? Choose Cut and Sew Design Process!

What Is Cut And Sew? – Definition, Step By Step Guide, And Benefits

Cut and sew is often seen as a more premium option when compared to traditional mass-produced items. This is because it offers greater control over the quality of the finished product.

When done correctly, cutting and sewing can produce items that are of a higher quality. An example would be that many eCommerce brands prefer tearaway labels, but if you run your own brand or a private label and want to deliver your customers high-quality products,

you can choose where the labels go. This type of customization is only possible with the cut and sew design process. But wait, what is a private label? A private label is a product or service that is produced by one company and then sold under another company’s brand.

Cut and Sew vs. Sublimation

There are a few key differences between cut and sew garments and sublimation shirts.

First, cut and sew garments like a custom hoodie and shirt are made from raw fabric means the fabric is printed first, and then the garment is made, while sublimation shirts have an image printed onto a special paper first.

Then, that image is transferred onto the shirt. This means that sublimation printing can be more precise.

Additionally, sublimation often has seams that can be visible, while cut and sew shirts do not. This is because sublimation is unable to reach certain areas like underarms, whereas in cut and sew, each panel is dyed before being sewn together, ensuring that the garment is completed covered.

Finally, sublimation printing is typically done on polyester materials, while cut and sew can be done on a variety of fabrics. In simple words, cut and sew garments can be made with different fabrics as long as it is compatible with your chosen print method, which is a plus.

How to Find a Cut and Sew Manufacturer?

What Is Cut And Sew? – Definition, Step By Step Guide, And Benefits

If you’re looking for a garment manufacturer that can provide you with high-quality, custom-made clothing, you may want to consider working with a cut and sew manufacturer. Cut and sew manufacturers are able to create garments from scratch, using raw fabric and your specified design.

This allows for a greater degree of customization than what is possible with other types of casual wear manufacturing.

If you’re interested in working with a cut and sew manufacturer, there are a few ways to go about finding one. You can start by searching online for “cut and sew manufacturers” or “custom clothing manufacturers.” This should give you a list of potential vendors to work with.

Alternatively, you can reach out to your network of contacts in the fashion industry and see if they have any recommendations. Once you’ve compiled a list of potential manufacturers, you can begin reaching out to them to learn more about their services and pricing.

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Fabric Guide Recommendation To Start Your Clothing Brand

The fabric guide is an important tool to have when starting your journey to create products for your clothing line. The type of fabric you choose truly matters.

The right fabric plays a crucial role in creating amazing clothes. It affects the finished product’s functionality, quality, and performance, in addition to its overall style and appearance.

With a plethora of fabrics, textiles, and materials available, narrowing down your final option can surely be a daunting task.

You’ve probably heard about various fabrics (such as the ever-popular cotton), but do you know that there are different types of cotton, silk, satin, polyester, wool, linen, or even leather fabrics?

What’s more, cotton can also be used to create knit and woven fabrics or even yarns to be used for knitted items such as cardigans, sweaters, and gloves.

Sounds kind of confusing, huh? That’s why we’ve pieced together this fabric guide with an overview of the different types of fabrics and a couple of personal fabric recommendations for each clothing style and garment type.

We’ve designed it to be broken down into various clothing styles and collections so that it’ll be relevant to whatever type of apparel you are looking to create.

This way, we hope that you’ll better know how to choose your fabrics for your own collection or even when you shop for the latest threads.

But first, to get a better overview and introduction of the various materials, let’s take a look at how fabrics are made.

Fabric Guide Recommendation: The Process

Fiber To Fabric

The beginning of fabrics starts with fibers—raw materials that are first made into textile yarns and then into fabrics.

Fabric Guide Recommendation To Start Your Clothing Brand

Fibers can be broken down into three main types: natural, regenerated, and synthetic.

Fabric Guide Recommendation To Start Your Clothing Brand

Natural Fibers

List of Animal Fibers

  • Alpaca
  • Angora
  • Cashmere
  • Camel hair
  • Horsehair
  • Llama
  • Mohair
  • Qiviut
  • Silk
  • Vicuña
  • WoolYak

List of Plant Fibers

  • Abaca
  • Bamboo
  • Cotton
  • Coir
  • Flax
  • Hemp
  • Jute
  • Ramie
  • Sisal
  • Kapok

Regenerated (semi-synthetic) Fibers

List of protein fibers

  • Soybean Protein
  • Milk Casein

List of Manmade Fibers

  • Rayon
  • Acetate

Synthetic Fibers

Most polymers are similar to compounds that make up plastic, rubber, and coatings. These synthetic fibers are developed through a chemical process combining small molecules into polymers called polymerization.

List of synthetic fibers

  • Acrylic
  • Aramis
  • Nylon
  • Olefin
  • PVC
  • Polyester
  • Spandex

Common fabrics made from synthetic fibres are jacquard, denim, damask, velvet, lace, crepe, canvas fabrics, which can be used for fashion, upholstery, home decor, or swimwear.

Other commonly used fabric types:

  • Knit fabric
  • Woven fabric
  • Hides

Knit Fabric

Fabric Guide Recommendation To Start Your Clothing Brand

  • Single yarn, looped continuously to create a textile with a braided look
  • Produces common fabrics such as jerseys knits, rib knits, velour and interlock

Hides

Fabric Guide Recommendation To Start Your Clothing Brand

The term hide or skin refers to animal skins that are tanned or dried for human use. Hide includes all leathers, with and without animal hair present on the surface. Hides also sometimes include furs, which are harvested from animals with soft hair.

Leather

Skins of animals with the hair removed, treated for human use

Skins

  • From smaller animals such as sheep or goats
  • Thinner than hides

Hides

  • Skins of larger animals, such as cows
  • Skins of animals with a shoulder height of more than 1m
  • Thicker than skins

How to Use This Fabric Guide To Choose The Right Fabric

Fabric Guide Recommendation To Start Your Clothing Brand

When picking out your desired fabric, it’s important to note the properties of the fabric and how it will correlate with the garment’s design and intended use. Keep in mind the advantages and characteristics of each fabric, like texture and suitability for print, for example, and its relationship to the garment.

For example, you will want to look at fabric materials that offer breathability, stretch, and moisture-wicking properties for an activewear collection.

Likewise, if you are planning to design and launch your collection with a target audience that resides in tropical climates, look out for characteristics that would matter for the clothing. They should be cooler, breathable fabrics that will feel light and airy against the skin in the heat and humidity.

Now that you have a brief understanding and overview of fibers from our fabric guide, let’s get cracking and explore the various materials based on popular styles and collections.

Found this post about fabrics useful?

Check out our other posts on the recommended fabrics for different clothing categories:

Recommended Fabrics – Streetwear

Recommended Fabrics – Womenswear

Recommended Fabrics – Activewear

Recommended Fabrics – Kidswear

Recommended Fabrics – Swimwear 

Recommended Fabrics – Accessories

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10 Best Clothing Manufacturers In Portugal

10 Best Clothing Manufacturers In Portugal

Portugal’s clothing industry is on the rise and is expected to hit well over $8 billion in 2023. In such a robust fashion ecosystem, more and more clothing manufacturers are emerging. If you want to hire one of these companies as your apparel producer, you shouldn’t do so randomly. Only work with the finest providers.

This article will list the 10 best clothing manufacturers in Portugal. We’ll also cover the pros and cons of partnering with Portuguese outfit makers.

  • Create Fashion Brand – Portugal’s Clothing Manufacturer That Supports You Every Step of the Way
  • PTIMG – Portugal’s Clothing Manufacturer of Versatile Garments
  • Friendly Factories – Portugal’s Clothing Manufacturer With a Vast Network
  • RTG Textiles – Portugal’s Clothing Manufacturer With an Effective Work Division
  • Lopes & Carvalho – Certifiably Green Clothing Manufacturer in Portugal
  • ASBX – Portugal’s Clothing Manufacturer of Customizable Designs
  • DC Factory – Portugal’s Clothing Manufacturer That Offers Fit Testing
  • Seam Factories – Portugal’s Clothing Manufacturer That Fulfills Special Packaging Requests
  • Nitido – Portugal’s Clothing Manufacturer That Offers Brand Consulting
  • LaGofra – Portugal’s Clothing Manufacturer With Nearly a Century of Experience
  • 10 Best Clothing Manufacturers in Portugal

    China, India, Bangladesh, and Turkey are usually the go-to options for budding fashion business owners. However, Portugal is also a solid choice due to its wide variety of manufacturers. Here are the 10 best options.

    Create Fashion Brand – Portugal’s Clothing Manufacturer That Supports You Every Step of the Way

    As the name suggests, Create Fashion Brand is all about helping you set up your clothing company. They do so in two ways. The first option is to provide them with the ins and outs of your fashion line, including patterns, designs, colors, and preferred materials. This puts you in the driver’s seat of the process and reduces costs.

    Alternatively, you can leave most of the work to Create Fashion Brand. They have a wide range of ready-made styles and patterns for you to choose from, eliminating the need for heavy input on your part.

    Their quality and speed are impressive. The company utilizes state-of-the-art equipment to expedite and improve stitching, making their clothes last longer than those of most other manufacturers.

    Finally, the firm is Global Organic Textile (GOTS) 6.0-certified and makes a variety of garments, including T-shirts, hoodies, denim jackets, joggers, sweatpants, and shorts.

    Pros:

    • The ability to send tech packs or leave the design to them.
    • Organic products.
    • The manufacturing is generally fast and high-quality.

    Cons:

    • Shipments to Asia usually take much longer.
    • No phone customer service.

    PTIMG – Portugal’s Clothing Manufacturer of Versatile Garments

    PTIMG is another relatively well-reviewed Portuguese garment manufacturer. Their biggest strength is versatility. You can commission them for a whole host of items, including jackets, raincoats, overcoats, jeans, cargo pants, and hoodies. They also make a bunch of technical outfits, such as water-resistant apparel.

    The company allows you to select from a huge number of materials and fibers. Whether you need fleece, interlock, rib, satin, canvas, or double-face garments, PTIMG will accommodate you. What’s more, they can utilize both organic and recycled cotton to make your clothes, categorizing them as a decent eco-friendly brand.

    Lastly, they rely on several cutting-edge production methods. Digital printing, sublimation, all-over printing, and screen printing are just some of your options.

    Pros:

    • Handles many types of garments.
    • A slew of fabrics and materials available.
    • Advanced manufacturing techniques.

    Cons:

    • Linen clothes could be better.
    • Expensive.

    Friendly Factories – Portugal’s Clothing Manufacturer With a Vast Network

    Friendly Factories bears the name for a reason. The company comprises about 30 factories throughout Portugal. This enables them to accept bulk orders from multiple customers and meet deadlines without a hitch.

    As for the fabrics, you can get excellent options with Friendly Factories. They make a variety of garments using natural and synthetic fibers, allowing you to customize the final product. The organization also holds several environmental and ethics certificates, which can boost your reputation.

    Additionally, their website has a detailed quote page with all the information necessary for the sampling stage. The more details you provide, the faster you’ll receive an offer and start production.

    Pros:

    • Manufacturing tends to be fast.
    • Various green certificates.
    • The quoting page is detailed.

    Cons:

    • Although detailed, the quoting page sometimes requires multiple attempts before your order is accepted.
    • When ordering batches with multiple fibers and materials, the lead time is often excessive.

    RTG Textiles – Portugal’s Clothing Manufacturer With an Effective Work Division

    We’re continuing our rundown of the 10 best clothing manufacturers in Portugal with RTG Textiles. The main highlight of this company is their capacity. They regularly accept large bulk orders because they’ve divided production into an in-house team and subcontractors.

    The former handles sewing, confection, quality control, and some other aspects, while subcontractors take care of printing and textile sourcing.

    If you want to set up a full clothing line for men or women, this factory is a terrific option. They manufacture an array of garments, like T-shirts, shirts, blouses, dresses, pants, hoodies, sweatshirts, and jackets.

    Another great thing about RTG Textiles is the proximity to a Portuguese airport. It allows you to visit the factory if you wish to inspect the fabrics personally. Furthermore, it enables them to ship products in just three to five days to different parts of Europe.

    Pros:

    • The division of manufacturing can accelerate sampling and final batches.
    • A multitude of men’s and women’s items.
    • Fast shipping if you’re Europe-based.

    Cons:

    • Verifying the ethics and sustainability practices of the subcontractors can be difficult.
    • Shipping to Asia, Australia, and other distant areas takes a lot longer.

    Lopes & Carvalho – Certifiably Green Clothing Manufacturer in Portugal

    If sustainability is a priority, Lopes & Carvalho is worth considering. A number of factors make them an eco-friendly alternative, but there’s one particularly notable feature. Namely, they source all the fabrics within a 20-mile radius, decreasing carbon emissions and other pollutants associated with intensive transport.

    The company also receives a lot of praise for its certifications. Many European and world organizations have recognized their green initiatives, which is why they’ve earned various accreditations. Recycled Claim Standard, Organic Content Standard, Green Textiles Club, and Better Cotton Initiative top the list of these acknowledgments.

    Lastly, the manufacturer doesn’t appeal to regular brands only. You can also partner with them if you want to make accessories, rugby shirts, home textiles, and other non-standard garments.

    Pros:

    • They go the extra mile to lower carbon emissions.
    • The firm is verifiably green.
    • Versatility is exceptional.

    Cons:

    • Lead time may be subpar when ordering organic products.
    • Contacting the company by phone takes a while and isn’t always available.

    ASBX – Portugal’s Clothing Manufacturer of Customizable Designs

    ASBX takes the fashion game seriously, which is why they offer a full range of textile services. In addition to producing garments, they can also fix faulty apparel, allowing you to reuse them for other markets.

    When ordering your products, you can take two routes. Either send ASBX a full tech pack or choose from ready-made design options. This gives you greater freedom when making your garments.

    Also, the firm has a dedicated sample store where you can get your hands on their garments before hiring them.

    Pros:

    • Fixing garments is part of their portfolio.
    • The manufacturer lets you choose the preferred design method.
    • Dedicated sample store.

    Cons:

    • Women’s garments aren’t their focus.
    • Processing payments is sluggish sometimes.

    DC Factory – Portugal’s Clothing Manufacturer That Offers Fit Testing

    DC Factory is a household name with plenty of features that can give you an edge over your competitors. For example, they’re one of the most versatile manufacturing firms. In addition to making attire for men, women, and children, they also specialize in corporate uniforms, school outfits, and pet garments.

    Another attractive offer is fit testing. They show you how your garments look in real life before sending a final batch.

    Last but not least, there’s a built-in chat feature on the website that can quickly answer some of your key questions.

    Pros:

    • DC Factory accommodates pretty much any clothing production
    • Fit testing is super-useful
    • Website chat enhances customer experience

    Cons:

    • They’re not as sustainable as some other Portuguese manufacturers
    • Their special clothing (e.g., school outfits) is expensive

    Seam Factories – Portugal’s Clothing Manufacturer That Fulfills Special Packaging Requests

    Seam Factories gets most of the basics right. They provide a variety of fabrics, including elastane, denim, lyocell, wool, silk, and linen. You can even pick organic cotton and recycled polyester if you wish to target environmentally conscious customers.

    Garment diversity is another strong suit of this apparel maker. Leggings, skirts, shirts, dresses, polos, sweaters, and many other pieces are available all year long.

    Moreover, they can accommodate any packaging requests you may have. For example, they regularly insert European Article Number (EAN) codes, hang tags, and other tags on boxes to expedite shipping.

    Pros:

    • Sustainability is a priority.
    • Various fabric options.
    • You can make various boxing demands.

    Cons:

    • The minimum lead time is four weeks.
    • European markets are a priority, resulting in even higher lead times for the rest of the world.

    Nitido – Portugal’s Clothing Manufacturer That Offers Brand Consulting

    Another Portuguese clothing maker that might meet your production goals is Nitido. They’re experts in women’s clothing, manufacturing anything from sportswear to workwear and accessories.

    If experienced providers are your preference, you can’t go wrong with this company. Nitido has been in the business for more than two decades, during which time they’ve learned all there is to know about textile and custom manufacturing.

    Like many other producers, they emphasize sustainability. The firm sources materials from eco-friendly suppliers and offers organic fibers.

    Lastly, they provide premium brand consulting services. If you need help designing your website, formulating your vision, or enhancing your marketing strategy, Nitido can save the day.

    Pros:

    • The ladies’ collection is vast.
    • Nitido cares about the environment.
    • They’re experienced and offer brand consulting.

    Cons:

    • Men’s and children’s attire is scarce.
    • Transportation to remote countries is slow.

    LaGofra – Portugal’s Clothing Manufacturer With Nearly a Century of Experience

    The biggest selling point of LaGofra is their experience. They’ve been operating for nearly a century, so you can expect a thorough understanding of fashion.

    One of the aspects they seem to specialize in is fabric colors. Whether you want to produce men’s jackets or women’s tracksuits, you can expect realistic nuances. They’re vibrant and exciting, adding a new dimension to your brand.

    Their clients also appreciate their materials. Sourced from high-quality locations, they last long and translate into higher customer satisfaction.

    On top of that, LaGofra is well-versed in numerous types of garments. From jeans and tracksuits to shirts and hoodies, they can make virtually anything.

    Pros:

    • They’re a seasoned clothing maker.
    • Top-quality materials and understanding of colors.
    • Garment variety is a huge boon.

    Cons:

    • No samples are available on the website.
    • The customer support is frequently unresponsive.

    Why Do Individuals Choose Portugal for Clothing Manufacturing?

    Each manufacturer is different and provides specific advantages, but most Portuguese companies have a few things in common. The following characteristics can make them a solid option for outsourcing your clothes-making:

    • Solid network of suppliers – Portuguese apparel manufacturers are known for close-knit bonds with suppliers. Through loyalty programs, good-neighborly relations, and other initiatives, they source some of the finest materials on the market. Besides standard textiles, these include organic fabrics and many eco-friendly alternatives.
    • Efficient shipping – Geographic position makes a world of difference in terms of transport, and Portugal has been blessed with one of the best locations. Tucked in by the Atlantic Ocean, the country utilizes numerous waterways to send outfits all over the world. It’s also close to the Mediterranean Sea and connected to continental Europe, providing even more channels for dispatching wares. The robust shipping environment helps reduce delays.
    • Affordability – As Portugal works with countless suppliers, they offer competitive prices. If you’re a startup or cutting costs, Portugal can be a good alternative because you won’t have to break the bank for outsourcing your production. Furthermore, the minimum order quantities are low, which gives you greater flexibility when ordering samples and final batches.

    Feeling Let Down by Portuguese Garment Manufacturing Firms? Discover the Exceptional Quality of Ludyway!

    There’s some value in working with Portuguese garment makers. The combination of affordability and relatively fast shipping can give your business a solid competitive advantage, especially if you’re just starting out in the fashion industry.

    That said, they have several disadvantages that can cripple your chances of success, such as subpar customer service. It might not seem like much, but their low-quality technical support makes it virtually impossible to receive finished garments on time.

    Then there’s quality inconsistency. Although the fabrics are reasonably priced, not every manufacturer partners with reliable suppliers. Some take the easy way out and find the cheapest textiles possible. This results in poor-quality garments that only last for a couple of months, leading to lower customer satisfaction.

    Admittedly, launching a clothing business requires you to be a risk-taker, but there’s no room for error when choosing your manufacturer. You need the safest option available, which is why Portuguese companies are generally ill-advised.

    There’s no reason to take a gamble with disreputable firms because Ludyway is here for you.

    With Ludyway by your side, you won’t have to worry about inconsistent quality, poor customer support, and other issues that plague our Portuguese counterparts. On the contrary, we offer the ultimate combination of superior fabrics and super-responsive technical assistance at a fair price.

    What also sets us apart is our flexibility. We hand the reins of the design process over to you, but we’re also available for expert insights. Whenever you feel you’ve hit a brick wall, simply reach out to us, and we’ll recommend striking patterns and colors to keep the production rolling.

    Plus, here at Ludyway, we pride ourselves on our sustainability-first approach. Our fabrics are biodegradable, minimizing our carbon footprint, and allowing you to assert yourself as an environmentally conscious brand.

    Being a World-Class Fashion Brand Is About Careful Decision-Making

    You aim to break into your target market as soon as possible. Still, you don’t want to do so with low-quality products, but this happens often if you produce your garments in Portugal. And even if you can send the products back for improvements, one of your competitors might fill the gap and steal your customers.

    Our guide makes a world of difference in terms of preventing hasty calls. Knowing the pros and cons of each Portuguese maker allows you to make informed decisions.

    Beyond that, keep this in mind when looking for a manufacturer – never place bulk orders prematurely. Only after you gauge their customer service and samples should you determine if bulk batches are worth considering.

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