Industrial Benchmark in Flexible Sachet Dosing & Sealing
Ludyway is a premier manufacturer specializing in automated sachet filling machine lines and turnkey packaging production systems. Our intelligent multi-lane sachet architectures empower global producers to package ultra-fine chemical and pharmaceutical powders, high-viscosity liquids, condiments, nutritional pastes, and free-flowing granular food items with matchless efficiency.
Integrated with high-torque brushless servo drive mechanics, digital temperature PID controllers, and micro-metric dosers, our equipment guarantees airtight 3-side seal, 4-side seal, and stick pack finishes, maintaining strict operational hygiene and continuous up-time.
Engineered for Versatile Material Formats
Customizable dosing and filling modules tailor-fitted to dynamic fluid dynamics, non-free-flowing powders, and coarse granular structures.
Powder Sachet Systems
Configured with precision servo auger fillers, vertical screw feeders, and hermetic dust-extraction systems. Designed for both free-flowing and non-free-flowing powders, preventing electrostatic sticking, bridging, and airborne dusting.
- Applications: Coffee powder, collagen, infant milk, nutraceuticals, chemical powders
- Dosing Method: Independent multi-lane servo auger screws
- Accuracy: ±0.5% – 1.0% target mass precision
Liquid & Paste Filling
Utilizes ceramic or 316L stainless rotary valve piston pumps with anti-drip pneumatic nozzles and CIP clean-in-place sanitary connections. Handles thin watery solutions up to heavy viscous pastes and gels without bubble formation or seal contamination.
- Applications: Sauces, ketchup, shampoo, lotions, cosmetics, syrups, honey
- Dosing Method: Positive displacement servo piston or peristaltic pumps
- Accuracy: ±0.3% – 0.8% volumetric precision
Granule Packing Systems
Employs pneumatic slide gates, telescopic volumetric cups, and multi-lane weighing feeders. Ensures delicate handling for fragile snacks, crystallites, seeds, and pharmaceutical granules without product fracture or degradation.
- Applications: Sugar, sea salt, silica gel, seasoning seeds, instant tea, oats
- Dosing Method: Telescopic volumetric cups or linear multi-head weighers
- Accuracy: ±0.5% – 1.2% fill tolerance
Advanced Multi-Lane Sachet Packaging Machines
Explore our high-efficiency models designed for granules, liquids, pastes, and delicate powder applications across world markets.
Multi-Lane Sachet Packaging Machine for Powder Granule Liquid
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Multi-Lane Stick Pack & Sachet Packaging Machine for Granule & Liquid
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High-Speed Multi-Lane Energy Gel Sachet & Stick Pack Machine
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High-Speed Multi-Lane Powder Packaging System for Pharma
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Automatic Cosmetic Face Wash Sachet & Stick Pack Machine
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Instant Seasoning Multi-Lane Granule & Powder Sachet Filler
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Multi-Lane Sachet Packing Machine for Industrial Lubricant
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Turnkey Sachet & Pouch Packaging Line for Multiproducts
View SpecificationsEngineering Parameters & Operational Metrics
Comprehensive technical specifications across standard multi-lane sachet packaging machine models.
| Technical Attribute | Multi-Lane Powder Sachet | Multi-Lane Liquid/Paste Sachet | Multi-Lane Granule Sachet |
|---|---|---|---|
| Lane Configurations | 2 to 12 Lanes Custom | 2 to 10 Lanes Custom | 2 to 10 Lanes Custom |
| Packaging Speed | 30 – 70 cuts/min per lane (Up to 700 ppm) | 30 – 60 cuts/min per lane (Up to 600 ppm) | 35 – 80 cuts/min per lane (Up to 800 ppm) |
| Filling Capacity | 0.5g – 100g per sachet | 1ml – 100ml per sachet | 1g – 150g per sachet |
| Dosing System | Servo Motor Driven Auger Screws | Servo Piston / Peristaltic Pump | Volumetric Cups / Linear Weigher |
| Sachet Seal Types | 3-Side Seal / 4-Side Seal / Stick Pack | 4-Side Seal / Shaped Pouch / Stick Pack | 3-Side Seal / 4-Side Seal / Stick Pack |
| Film Compatibility | PET/AL/PE, PET/PE, NY/AL/PE, Paper/PE | PET/AL/PE, Foil Laminates, Co-extruded | Composite Film, BOPP/PE, Aluminum Foil |
| Control Architecture | Schneider/Siemens PLC + 10″ Color HMI | Schneider/Siemens PLC + 10″ Color HMI | Schneider/Siemens PLC + 10″ Color HMI |
| Sanitary Standard | SUS304 / Contact Parts SUS316L (GMP) | SUS304 / Contact Parts SUS316L (GMP) | SUS304 / Contact Parts SUS316L (GMP) |
Complete End-to-End Turnkey Packaging Line Integration
Transform your factory floor with fully automated synchronized downstream processes from raw dosing to final palletization.
Raw Dosing & Sachet Form-Fill-Seal
Continuous automated roll film slitting, forming, UV disinfection, servo dosing, and cross/longitudinal airtight heat sealing.
Vision Inspection & Dynamic Checkweighing
Integrated high-speed checkweighers and industrial vision systems detect weight deviation, batch code errors, and seal defects.
Automated Sachet Counting & Cartoning
Robotic collation collates and stacks sachets directly into carton erectors and horizontal cartoning machines with automatic leaflet insertion.
Case Packing & Robotic Palletizing
Completed cartons are packed into corrugated master cases, taped, labeled, and unitized onto pallets with robotic arm palletizers.
International Compliance & Certified Quality Assurance
All Ludyway packaging machines are manufactured under rigorous ISO 9001 quality management and comply strictly with CE European Directives and cGMP hygiene protocols.
Global Exhibitions & Worldwide Partnerships
Ludyway regularly showcases advanced packaging automation at premier industry expos globally, supplying high-performance machinery across 100+ countries.
Frequently Asked Technical Questions
Key information regarding sachet packaging machinery operation, customization, and line integration.
Q: Can a single sachet filling machine handle both powder and liquids?
While machines share the same base multi-lane frame and sealing kinematics, dosing modules must be swapped. We engineer modular quick-change assemblies allowing operators to switch between servo auger fillers (powder) and servo piston pumps (liquid) within 45 minutes.
Q: How is sealing hermetic integrity maintained at high speeds?
Ludyway integrates independent digital PID temperature controls for every heat-sealing bar, paired with pneumatic or servo-driven constant-pressure sealing jaws. This prevents hot-tack failures and micro-leaks even at continuous speeds exceeding 600 sachets/minute.
Q: What packaging film materials are supported?
Our sachet machines support all heat-sealable composite laminates, including PET/AL/PE, OPP/CPP, Aluminum Foil laminates, nylon barrier films, and eco-friendly recyclable barrier paper/PE substrates.
Q: What after-sales technical support and warranty do you offer?
All Ludyway packaging systems include a comprehensive 12-month warranty, global on-site installation and commissioning, lifetime remote PLC diagnostics via IoT modules, and readily available spare part inventories.
Accelerate Your Packaging Line Efficiency Today
Contact our engineering specialists for custom machinery layouts, factory ROI assessments, and detailed quotation parameters tailored to your exact powder, liquid, or granule formulations.
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