All-Over Printing: How to Create Custom Full-Print Shirts

All-over printing (AOP) denotes a comprehensive digital printing technique that fully saturates garment surfaces, including seams and hems. Unlike conventional methods limited to designated print areas, AOP enables seamless pattern continuity across 360° garment surfaces, creating immersive visual experiences for custom t-shirts and performance wear.

Technical Production Methodology

Industrial dye-sublimation printing process for full-coverage garments

AOP implementation requires specialized processes:

  1. Pre-treatment: Polyester substrate coating (5-8% solution)
  2. Digital Design Mapping: 3D pattern alignment for seam continuity
  3. Transfer Printing: Heat press at 200-220°C for 45-60 seconds

Color management system in all-over printing workflow

Dye-Sublimation AOP Technology

Modern sublimation printing transforms designs through:

Stage Parameters Result
Ink Conversion Solid → Gas at 150°C Micro-penetration (20-30μm)
Polymer Bonding 190-205°C pressure Permanent molecular integration
Fixation Rapid cooling Wash-fastness (ISO 105-C06: 40+ cycles)

Ludyway’s AOP systems achieve 2400dpi resolution with ±0.1mm registration accuracy for complex performance sportswear.

Design Optimization Protocol

Pattern Engineering for Seam Concealment

Strategic approaches include:

  • High-frequency repetitive patterns (≥8 repeats/m²)
  • White-space utilization in seam allowance zones
  • Gradient transitions at stress points

Example: Camouflage and geometric tessellations effectively mask printing artifacts.

Continuous Pattern Implementation

Seamless pattern repeat in full-coverage garment design

Ensure 10-15% pattern overflow beyond cut lines to accommodate manufacturing variances. For custom hoodies, incorporate sleeve-cap alignment markers.

Prototype Validation

Critical evaluation points:

  1. Color accuracy under D65 lighting
  2. Pattern continuity at side seams
  3. Stretch distortion analysis (40% elongation test)
Critical Zone Management

Maintain 15mm clearance from:

  • Neckline seams
  • Placket attachments
  • Label placement areas
Size-Specific Pattern Scaling

Graded pattern sizes for different garment dimensions

Implement proportional scaling:

Size Scale Factor Repeat Adjustment
XS-S 1:1 12 repeats
M-L 1:1.15 10 repeats
XL-XXL 1:1.3 8 repeats
Brand Consistency Framework

Branded merchandise with coordinated all-over print designs

Maintain color accuracy through:

  • Pantone Matching System (PMS) verification
  • ΔE ≤2 tolerance
  • Cross-product color calibration

Ludyway’s color management ensures consistency across branded uniforms and promotional items.

Production Execution Process

Technical Design Preparation

Industry-standard workflow:

  1. Vector conversion (AI/EPS)
  2. Seam allowance mapping (15mm standard)
  3. Color separation (CMYK + 2 spot colors)

Substrate Specification

Polyester fabric selection for optimal dye absorption

Optimal materials:

  • 100% polyester (150-180gsm)
  • Poly-cotton blends (max 30% cotton)
  • Moisture-wicking performance knits

Pre-treatment: 8-10% polyester coating for enhanced ink fixation.

Transfer Media Selection

Specialized paper types:

Type Basis Weight Ink Compatibility
Light Fabric 90-100g/m² Water-based dye-sub
Dark Fabric 120-130g/m² Pigment transfer

Pre-Production Validation

Essential checks:

  1. Color gamut verification
  2. Registration accuracy test
  3. Cropping margin confirmation

Precision Printing Parameters

Industrial heat press with digital temperature control

Optimal settings:

  • Pressure: 40-50 psi
  • Dwell time: 45-55 seconds
  • Cooling: Forced air system

Printing Technology Comparison

Screen Printing Limitations

Unsuitable for AOP due to:

  • Maximum print area constraints
  • Seam interference
  • 12-color maximum practical application

Direct-to-Garment (DTG) Constraints

Challenges include:

  1. Fabric composition limitations (≥80% cotton)
  2. Print area restrictions (front/back panels only)
  3. Higher per-unit costs at scale

Sublimation Printing Superiority

Advantages for AOP:

  • Unlimited color spectrum
  • Full 360° coverage capability
  • Exceptional durability (50+ washes)

Ludyway recommends sublimation for cut and sew production with complex patterns.

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Fabric Guide Recommendation To Start Your Clothing Brand

The fabric guide is an important tool to have when starting your journey to create products for your clothing line. The type of fabric you choose truly matters.

The right fabric plays a crucial role in creating amazing clothes. It affects the finished product’s functionality, quality, and performance, in addition to its overall style and appearance.

With a plethora of fabrics, textiles, and materials available, narrowing down your final option can surely be a daunting task.

You’ve probably heard about various fabrics (such as the ever-popular cotton), but do you know that there are different types of cotton, silk, satin, polyester, wool, linen, or even leather fabrics?

What’s more, cotton can also be used to create knit and woven fabrics or even yarns to be used for knitted items such as cardigans, sweaters, and gloves.

Sounds kind of confusing, huh? That’s why we’ve pieced together this fabric guide with an overview of the different types of fabrics and a couple of personal fabric recommendations for each clothing style and garment type.

We’ve designed it to be broken down into various clothing styles and collections so that it’ll be relevant to whatever type of apparel you are looking to create.

This way, we hope that you’ll better know how to choose your fabrics for your own collection or even when you shop for the latest threads.

But first, to get a better overview and introduction of the various materials, let’s take a look at how fabrics are made.

Fabric Guide Recommendation: The Process

Fiber To Fabric

The beginning of fabrics starts with fibers—raw materials that are first made into textile yarns and then into fabrics.

Fabric Guide Recommendation To Start Your Clothing Brand

Fibers can be broken down into three main types: natural, regenerated, and synthetic.

Fabric Guide Recommendation To Start Your Clothing Brand

Natural Fibers

List of Animal Fibers

  • Alpaca
  • Angora
  • Cashmere
  • Camel hair
  • Horsehair
  • Llama
  • Mohair
  • Qiviut
  • Silk
  • Vicuña
  • WoolYak

List of Plant Fibers

  • Abaca
  • Bamboo
  • Cotton
  • Coir
  • Flax
  • Hemp
  • Jute
  • Ramie
  • Sisal
  • Kapok

Regenerated (semi-synthetic) Fibers

List of protein fibers

  • Soybean Protein
  • Milk Casein

List of Manmade Fibers

  • Rayon
  • Acetate

Synthetic Fibers

Most polymers are similar to compounds that make up plastic, rubber, and coatings. These synthetic fibers are developed through a chemical process combining small molecules into polymers called polymerization.

List of synthetic fibers

  • Acrylic
  • Aramis
  • Nylon
  • Olefin
  • PVC
  • Polyester
  • Spandex

Common fabrics made from synthetic fibres are jacquard, denim, damask, velvet, lace, crepe, canvas fabrics, which can be used for fashion, upholstery, home decor, or swimwear.

Other commonly used fabric types:

  • Knit fabric
  • Woven fabric
  • Hides

Knit Fabric

Fabric Guide Recommendation To Start Your Clothing Brand

  • Single yarn, looped continuously to create a textile with a braided look
  • Produces common fabrics such as jerseys knits, rib knits, velour and interlock

Hides

Fabric Guide Recommendation To Start Your Clothing Brand

The term hide or skin refers to animal skins that are tanned or dried for human use. Hide includes all leathers, with and without animal hair present on the surface. Hides also sometimes include furs, which are harvested from animals with soft hair.

Leather

Skins of animals with the hair removed, treated for human use

Skins

  • From smaller animals such as sheep or goats
  • Thinner than hides

Hides

  • Skins of larger animals, such as cows
  • Skins of animals with a shoulder height of more than 1m
  • Thicker than skins

How to Use This Fabric Guide To Choose The Right Fabric

Fabric Guide Recommendation To Start Your Clothing Brand

When picking out your desired fabric, it’s important to note the properties of the fabric and how it will correlate with the garment’s design and intended use. Keep in mind the advantages and characteristics of each fabric, like texture and suitability for print, for example, and its relationship to the garment.

For example, you will want to look at fabric materials that offer breathability, stretch, and moisture-wicking properties for an activewear collection.

Likewise, if you are planning to design and launch your collection with a target audience that resides in tropical climates, look out for characteristics that would matter for the clothing. They should be cooler, breathable fabrics that will feel light and airy against the skin in the heat and humidity.

Now that you have a brief understanding and overview of fibers from our fabric guide, let’s get cracking and explore the various materials based on popular styles and collections.

Found this post about fabrics useful?

Check out our other posts on the recommended fabrics for different clothing categories:

Recommended Fabrics – Streetwear

Recommended Fabrics – Womenswear

Recommended Fabrics – Activewear

Recommended Fabrics – Kidswear

Recommended Fabrics – Swimwear 

Recommended Fabrics – Accessories

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10 Best Clothing Manufacturers In India

10 Best Clothing Manufacturers In India

With over 17,000 garment makers, India has one of the largest clothing industries in the world. After all, massive attire production is the only way to meet the outfit needs of over 1.4 billion people.

But not every manufacturer is reliable. In fact, most of these companies make subpar garments that only last for a season, if not less. You need a more dependable brand to execute your fashion designs, and we’ll help you find it.

  • Billoomi Fashion – Most Flexible Clothing Manufacturer in India
  • NG Apparels – India’s Best Clothing Manufacturer for Custom-Made Options
  • Organic & More – India’s Best Organic Clothing Manufacturer
  • The ODD Factory – India’s Best Manufacturer of Jackets and Embroidery
  • Cheer Sagar – Best Automated Clothing Manufacturer in India
  • Shahi – India’s Clothing Giant That Leaves no Stone Unturned
  • Vritti Designs – India’s Reliable Organic Clothing Manufacturer
  • Synerg – India’s Best Clothing Manufacturer for All Populations
  • Cotton Monk – India’s Best Clothing Manufacturer for Real-Time Updates
  • 16th July Exports – India’s Best Clothing Manufacturer for Global Shipping
  • Top 10 Indian Clothing Manufacturers

    Coming up is a rundown of the 10 best clothing manufacturers in India.

    Billoomi Fashion – Most Flexible Clothing Manufacturer in India

    Billoomi Fashion is the go-to pick for many Indian clothing businesses. They work with a large number of aspiring and well-established brands, helping them implement their fashion plans.

    The best thing about this manufacturer is its versatility. You’re the one who determines the design, and they have the creativity and skills to pull it off. Their creators think outside the box to make sure each element harmonizes with the others. The services aren’t limited to just one or two materials. Instead, they’re well-versed in countless sustainable and standard solutions.

    Another selling point of Billoomi Fashion is its customization options. If you want to spruce up your clothes with top-class zippers, buttons, or other trims, they have the resources to accommodate your needs.

    Quality control is also admirable. Each garment goes through in-depth inspections before shipping to check for any inadequacies or manufacturing flaws. The company is fairly consistent in this respect, as most of their customers rarely return their products.

    Pros:

    • Experienced tailors
    • Handling a variety of materials
    • Customization features
    • Stringent quality checks

    Cons:

    • Pricey sampling
    • Tends to require hefty deposits

    NG Apparels – India’s Best Clothing Manufacturer for Custom-Made Options

    Next up on our rundown is NG Apparels. If you wish to stand out from the ocean of millions of clothes makers in your country, this could be a good choice. NG Apparels is known for its appeal to custom-made brands and has the tools to support its vision.

    One of the most impressive qualities of this company is that you’re in control of the entire design process. From materials and finishes to accessories and shipping, you dictate how your garments will be produced. As such, NG Apparels reduces the risk of mistakes and discrepancies in the requested design.

    You may also consider NG Apparels if you want to upgrade your clothes with special features. Need to create a water-resistant finish? The manufacturer can make it happen thanks to advanced technologies and elevated sewing practices. They also provide other cutting-edge solutions, such as water-resistant fabrics, UV protection, and stain-repellant surfaces.

    Finally, the production process is straightforward on paper. You feed the company information about the desired product, including the trim, design, and material. From there, they send you samples, and if everything checks out, bulk production is underway.

    Pros:

    • Good for custom-made clothes
    • Aligns with your vision
    • A range of finishes and textures
    • Seemingly smooth process

    Cons:

    • Impolite customer service
    • Pitch meetings are often canceled/postponed

    Organic & More – India’s Best Organic Clothing Manufacturer

    You can already tell by the name of this clothing manufacturer what they’re all about: making organic garments. That’s exactly what lies at the core of their practices. Since its establishment in 2005, they’ve gone the extra mile to maintain sustainable production.

    Organic & More fosters eco-friendly initiatives across the board. As a Global Organic Textile Standard (GOTS)-certified company, they safely source raw materials without creating tons of waste. Most of their fabrics come from recycled alternatives, reducing the amount of textile waste in landfills.

    Furthermore, the company takes great pride in its ethics. The workers seem to be fairly compensated for their work. Also, they empower women to join the workforce by providing relatively favorable remuneration and perks.

    When it comes to the fabrics they utilize in the production process, organic solutions dominate the landscape. This makes the enterprise a solid option if your target audience is concerned about allergies, skin irritation, and other problems associated with traditional garments. Those manufactured by Organic & More aren’t plagued by these issues.

    No Organic & More discussion would be complete without mentioning their flexibility. Whether you need yoga apparel, kids’ outfits, bedding, cotton sweaters, or newborn clothes, they have the resources and staff to deliver the good stuff.

    Pros:

    • Sustainable manufacturing
    • Highly ethical company
    • Organic fabrics
    • Versatility

    Cons:

    • Domestic clients often refused
    • Inconsistent quality

    The ODD Factory – India’s Best Manufacturer of Jackets and Embroidery

    Continuing our list of sustainable clothing manufacturers is The ODD Factory. Like previous entries, this company holds organic manufacturing in high regard. If requested, they’ll utilize a variety of organic fabrics to produce your clothes and eliminate the risk of skin irritation. This also decreases waste, allowing you to kill two birds with one stone.

    But that’s not the biggest perk of working with The ODD Factory. They’re primarily known for their ability to make creative jackets and embroidery. Hence, if your ideal customer prefers warm jackets with eye-catching embellishments, consider The ODD Factory as your manufacturer. As for embroidery, they can implement a plethora of dazzling shapes to take your clothes to a whole new level.

    It’s also worth noting that The ODD Factory doesn’t just specialize in human clothing. You can also commission them for pet clothes, making them highly versatile. They’re skilled enough to pull off some of the most intricate details today’s pets have on their garments.

    Most of the credit goes to their staff. Namely, The ODD Factory appears to have fair wages and equal conditions for all genders and ethnicities. Such a wholesome environment motivates artists to implement their designs, no matter how complex they might seem.

    Pros:

    • Well-versed in jackets and embroidery
    • Organic manufacturing
    • Prioritizes sustainability
    • Human and pet clothing production

    Cons:

    • Sluggish sampling, prototyping, and approval
    • Doesn’t accept refunds

    Cheer Sagar – Best Automated Clothing Manufacturer in India

    A speedy turnaround is a must in the clothing industry. Cheer Sagar recognizes this need, which is why most of their manufacturing is automated. They have state-of-the-art machines that help them provide samples and finished products faster, allowing you to break into your market sooner.

    But what exactly can you hire Cheer Sagar for? A wide array of apparel is available, including those for women and children. Whether you’re interested in making tracksuits, elegant attire, or jackets, they have the equipment and knowledge for your industry.

    Accessories are a big plus. From ornate scarves to durable bags, they can make a number of accessories to complement your clients’ outfits.

    Lastly, they follow some of the highest organic production standards in the country. Each garment is sourced from sustainable, non-toxic sources that go easy on the skin. In addition, they can enhance your clothes with antimicrobial finishes.

    Pros:

    • Automated manufacturing
    • Women’s and kids’ clothes
    • Accessory producer
    • Organic, sustainable garments

    Cons:

    • Inconsistent turnaround time despite reliance on machines
    • Rude customer support at times

    Shahi – India’s Clothing Giant That Leaves no Stone Unturned

    Shahi is another prominent Indian clothing manufacturer that takes the production game seriously. The company has a well-developed infrastructure with over 50 factories and three processing mills. As such, it’s a reliable pick for most of your clothing needs. Whether you’re into summer or winter apparel, Shahi can make it happen.

    What sets Shahi apart from many other producers is their lab testing. Upon sourcing raw materials, they examine them for optimal fabric performance. In other words, they determine if the texture behaves correctly and whether it can be used in manufacturing. This lowers the risk of faulty fabrics and deficient products.

    Given the size of the enterprise, a considerable number of professionals are required to meet the growing production needs. Shahi currently employs over 100K people, most of whom are women. Each worker undergoes in-depth training to ensure relatively consistent results.

    Pros:

    • Large infrastructure
    • Lab testing
    • Female-dominated workforce
    • Comprehensive training

    Cons:

    • Lack of customization
    • Minimal emphasis on organic production

    Vritti Designs – India’s Reliable Organic Manufacturer

    Vritti Designs joins the lineup of eco-friendly clothing makers in India. It’s not as large as Shahi, but it brings many other appealing features to the table.

    For starters, the manufacturer is fully committed to organic production. They source raw materials using eco-friendly methods and ensure each texture is non-toxic. Consequently, there’s no need to worry about allergy complaints or other related concerns from your customers.

    Just like you have your target audience, so does Vritti Designs. They typically partner with women’s clothing brands. Be it jeans, pants, scarves, t-shirts, or other accessories and garments, women’s pieces are their focus.

    Last but not least, Vritti Designs invests in 100% eco-friendly materials. Working with them can be a major step in setting you up as a sustainable organization.

    Pros:

    • Organic clothes maker
    • Sustainable manufacturing
    • Ideal for women’s garments

    Cons:

    • Hefty prices
    • Subpar turnaround time

    Synerg – India’s Best Manufacturer for All Populations

    We’ve brought up versatility on several occasions, but the list would be incomplete without Synerg. It’s one of the most flexible makers because it produces clothes for all demographics. Whether men, women, or kids are your target group, you can consider outsourcing your production to them.

    Their organic approach is also commendable. They go to great lengths to source safe materials that feel great and last a long time.

    Finally, you don’t need to pay top dollar when manufacturing clothes with Synerg.

    Pros:

    • Makes men’s, women’s, and kids’ clothes
    • Organic
    • Affordable

    Cons:

    • Customer service is sometimes unwilling to help
    • Inconsistent quality

    Cotton Monk – India’s Best Manufacturer for Real-Time Updates

    If you want to stay in the loop about your clothes at all times, look no further than Cotton Monk. They provide timely updates about your samples and finished products from start to finish.

    They’re also highly transparent. When discussing your terms, Cotton Monk lays out the price and timeline beforehand, allowing you to decide if they’re the right fit.

    Finally, they provide a wide range of products. From men’s shirts and T-shirts to women’s leggings and sweaters, the company can pull off pretty much any design.

    Pros:

    • Product tracking
    • Transparency
    • Skilled in different types of clothes

    Cons:

    • Frequent yarn defects
    • Sluggish shipment

    16th July Exports – India’s Best Manufacturer for Global Shipping

    As the name suggests, 16th July Exports are largely about exports. Namely, they ship clothes worldwide, allowing you to start your clothing business from anywhere.

    But what kind of garments do they make? For the most part, they’re high-quality. They use reliable stitching methods and source excellent raw materials to ensure durability.

    Moreover, organic fabrics are an option. If requested, they’ll only use organic materials to make your apparel and help you target your audience more effectively.

    Pros:

    • Global shipping
    • Solid materials
    • Organic production

    Cons:

    • Slow shipments
    • Quality problems with products sent in bulk

    What Are the Important Factors to Consider When Looking for a Reliable Clothes Manufacturer in India?

    We’ve covered a variety of perks you may get when teaming up with a reliable Indian clothing manufacturer. Here’s a quick overview of the key characteristics you should look for in Indian apparel makers:

    • They use high-quality, durable materials.
    • Their materials are sourced from reputable suppliers.
    • They use sustainable sourcing, storage, and manufacturing practices.
    • They offer organic solutions for sensitive customers.
    • They’re reasonably priced, and offer refunds.
    • They send samples and finished products quickly.
    • Their workforce approach is ethical, and their staff is fairly compensated.

    Are You Discontented With Indian Garment Manufacturing Companies? Discover Unparalleled Quality With Ludyway!

    The producers we’ve listed can be a decent solution, but notice how we mentioned consistency several times. That’s one of the biggest problems for Indian makers. One batch turns out solid, while the others are a complete disaster. As a result, you need to return the clothes, which costs you time and money.

    Language barriers are also a problem. Miscommunication is a common pitfall when working with Indian manufacturers, causing more delays. And although most makers are committed to ethical standards, worker exploitation remains a major concern.

    You need to partner with someone more reliable. More trustworthy. More efficient.

    That someone is Ludyway. Our bespoke clothing solutions have been the light at the end of the tunnel for many aspiring brand owners. You can become one of them. Whether you want to produce jeans, activewear, kids’ clothing, or hoodies, we’re at your beck and call.

    We utilize cutting-edge equipment from start to finish to speed up the process and source materials only from established suppliers. Moreover, we’re 100% sustainable and affordable, keeping your budget under control.

    Start Your Apparel Journey With the Right Manufacturer

    Although you want to get your business underway as soon as possible, you shouldn’t rush the launch. Finding a reliable manufacturer should be your priority. India has a few credible solutions, but they pale in comparison to Ludyway. Our ultimate attention to detail and creativity will come through for you, no matter the complexity of your garments.

    Once you team up with us, running your clothing enterprise will be a walk in the park. After all, why wouldn’t it be, considering you’ve outsourced the most important segment to the industry leader? Just sit back and let the five-star reviews from your customers speak for themselves.

    If you need to revise some of the designs, feel free to do so whenever necessary. We’ll execute your strategy to a T, laying the groundwork for your market dominance.

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    Custom Linen Manufacturer

    Linen Manufacturer Where Comfort Meets Craftsmanship As experienced bed and bath linen manufacturers based in China, Ludyway supports retail brands with premium-quality, fully customizable linen

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    Custom Hoodie Manufacturer

    Hoodie Manufacturer For Global-Ready Fashion! Ludyway produces premium-quality custom hoodies designed to elevate your brand’s appeal. Whether you’re launching a collection or expanding your range,

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    Underwear Manufacturer Crafting Everyday Confidence, Seam by Seam! Ludyway is your go-to custom underwear manufacturer in China, delivering high-quality, made-to-order intimates for global fashion brands.

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    Custom Leggings Manufacturer

    Leggings Manufacturer That Moves With Your Brand! Ludyway offers fully customized leggings manufacturing services tailored to your goals. Whether you’re launching a startup or scaling

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