Bolt Packaging Lines for Granules, Powders, Liquids, and Pouches

Maximize Efficiency with Bolt Packaging Lines. Versatile solutions for granules, powders, liquids, and pouches. Boost productivity, ensure precision, and accelerate your packaging process. Durable, reliable, and designed for seamless integration. Elevate your output today.

Product Details

Bolt Packaging Lines for Granules, Powders, Liquids, and Pouches

Ludyway presents its advanced Bolt Packaging Lines, engineered to deliver high-speed, precise, and versatile packaging solutions for a diverse range of products. These fully integrated lines are designed to handle granules, powders, liquids, and pre-made pouches with exceptional efficiency and reliability. Built upon over 30 years of industry expertise, our Bolt series represents the pinnacle of automation, combining robust construction with intelligent control systems to maximize your production output, ensure consistent product quality, and minimize operational costs. Ideal for demanding sectors like food, pharmaceuticals, and health products, these lines offer a seamless, turnkey solution for businesses aiming to scale their packaging operations with confidence and precision.

Product Features

The Ludyway Bolt Packaging Lines are distinguished by a suite of innovative features that set them apart in the competitive packaging machinery market.

  • Multi-Product Versatility: A single, modular line efficiently packages granules, powders, liquids, and pre-formed pouches, reducing the need for multiple dedicated machines and saving valuable floor space.
  • High-Speed Automation: Engineered for maximum throughput with advanced servo-driven mechanisms and precision dosing systems that ensure rapid cycle times without compromising on accuracy.
  • Intelligent Control System: Features a user-friendly PLC touchscreen interface for easy operation, recipe storage, real-time monitoring, and remote diagnostics, enabling quick changeovers and minimal downtime.
  • Superior Sealing Integrity: Utilizes advanced heat sealing technology with consistent temperature control to create strong, airtight, and leak-proof seals, crucial for product freshness and shelf life.
  • Hygienic & Easy-Clean Design: Constructed with food-grade stainless steel contact parts and a smooth, crevice-free surface design that meets stringent sanitary standards and allows for fast cleaning and maintenance.
  • Customizable Configuration: Each line can be tailored with specific options such as multi-lane feeding, weight checkers, date coders, gas flushing, and robotic palletizing to match your exact production requirements.

Technical Specifications

ParameterSpecification
Product TypeGranules, Powders, Liquids, Pre-made Pouches
Packaging SpeedUp to 200 bags/minute (depending on product & bag size)
Bag Size RangeLength: 50-200 mm; Width: 30-150 mm
Filling Accuracy±0.5% – ±1% (depends on product characteristics)
Power Supply380V / 50Hz, 3 Phase (Customizable for local standards)
Machine Dimensions (LxWxH)Approx. 4000 x 1500 x 2000 mm (varies by configuration)
Control SystemPLC with Color Touchscreen HMI
Main Construction Material304 Stainless Steel & Anodized Aluminum
Air Pressure Requirement0.6-0.8 MPa
Optional EquipmentMulti-head Weigher, Volumetric Filler, Liquid Pump, Z-type Conveyor, Checkweigher, Date Coder, Nitrogen Flushing, Vision System

Application Fields

The flexibility and high performance of the Bolt Packaging Lines make them indispensable across a wide spectrum of industries where reliable, hygienic, and efficient packaging is critical.

  • Food & Beverage: Perfect for packaging instant coffee granules, sugar, spices, milk powder, drink mixes, sauces, edible oils, and liquid condiments into stick packs or sachets.
  • Pharmaceutical & Nutraceuticals: Ideally suited for dosing and packaging powdered supplements, herbal granules, effervescent powders, single-dose liquid medicines, and electrolyte powders with high precision.
  • Health & Personal Care: Excellent for packaging bath salts, detergent powders, shampoo/conditioner sachets, cosmetic face masks (liquid or powder), and single-use lotion pouches.
  • Agrochemical & Chemical: Used for packaging fertilizers, pesticides (granules/powders), water treatment chemicals, and industrial powders in safe, sealed pouches.
  • Daily Necessities & Pet Food: Efficiently packages small hardware items, tea bags, single-serve pet food toppings, and liquid flavor enhancers.

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