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Ludyway’s High-Speed Whitening Mask Sachet Packaging Line is a state-of-the-art, fully automated solution engineered specifically for the high-volume production of cosmetic face mask sachets. This complete turnkey system integrates precision dosing, advanced film forming, sealing, and cutting technologies into a seamless workflow, delivering exceptional packaging quality and operational efficiency. Designed to meet the stringent hygiene and precision requirements of the cosmetics industry, this line ensures the integrity of sensitive whitening formulations from filling through to the final packaged product. It represents the culmination of over 30 years of packaging expertise, providing manufacturers with a reliable, high-performance asset to scale production, minimize waste, and maintain consistent product excellence for global markets.
The packaging line is distinguished by a suite of advanced features that prioritize speed, accuracy, and gentle product handling.
Ultra-High-Speed Operation: Engineered for maximum throughput, the line achieves remarkable production speeds, significantly boosting daily output to meet large-scale manufacturing demands and tight deadlines.
Precision Liquid Dosing System: Incorporates a highly accurate volumetric or piston filling system. This guarantees that each sachet receives an exact, consistent amount of whitening serum or essence, eliminating product giveaway and ensuring uniform customer experience.
Gentle Product Handling: The conveying and filling mechanisms are designed to treat viscous and delicate cosmetic fluids with care, preventing shear stress or aeration that could compromise the formula’s efficacy and stability.
Advanced Sealing Technology: Utilizes robust heat sealing or ultrasonic sealing jaws to create strong, airtight, and leak-proof seals on various laminate films (e.g., AL/PE, PET/AL/PE). This critical feature extends product shelf life by protecting the contents from oxygen, moisture, and contamination.
Intelligent Control System: Centered on a user-friendly PLC with a touchscreen HMI. The system allows for easy recipe management, real-time monitoring of production parameters, and quick changeovers. Integrated fault diagnostics minimize downtime.
Hygienic & Easy-Clean Design: Constructed with stainless steel (SS304/SS316) contact parts and a smooth, crevice-free framework. This design complies with GMP standards, facilitates thorough cleaning, and prevents cross-contamination between production batches.
Flexible Packaging Format: Capable of producing various sachet sizes and styles, including pillow-type, three-side seal, or four-side seal pouches, offering branding versatility for different market segments.
| Parameter | Specification |
|---|---|
| Model | LWS-MSK-HS Series |
| Production Speed | Up to 200-400 sachets per minute (depending on size & material) |
| Filling Accuracy | ±0.5% ~ ±1% |
| Filling Volume Range | 5ml – 50ml (customizable) |
| Sachet Dimensions (Max) | Width: 50-200mm, Length: 70-300mm |
| Film Material | Laminated films such as PET/AL/PE, NY/AL/PE, PET/PE, etc. |
| Sealing Type | Heat sealing or Ultrasonic sealing |
| Power Supply | 380V/50Hz, 3 Phase (or as per local standard) |
| Total Power | Approx. 8-12 kW |
| Air Pressure Requirement | 0.6-0.8 MPa |
| Machine Dimensions (L*W*H) | Approx. 5000*1500*1800 mm (varies with configuration) |
| Control System | PLC with Color Touchscreen HMI |
| Main Construction Material | Stainless Steel (SS304) for product contact parts |
This specialized packaging line is the ideal production backbone for manufacturers within the beauty and personal care industry, particularly those focused on advanced skincare.
Cosmetics & Skincare Manufacturers: The primary application is for the automated packaging of single-dose, liquid-based facial treatments. This includes:
Contract Packaging Facilities (Co-Packers): Provides a high-speed, flexible solution for co-packers serving multiple cosmetic brands, allowing for quick changeovers between different product formulations and sachet designs.
Pharmaceutical & Dermocosmetic Products: Suitable for packaging medicated or treatment-based skincare lotions and gels that require hygienic, precise, and secure packaging.
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