Shampoo Sachet Packaging Machine for Liquid Filling & Sealing
Elevate cosmetic and personal care production lines with our intelligent multi-lane shampoo sachet packaging machines. Engineered for ultra-precise liquid filling, high-integrity hermetic sealing, zero-drip rotary valves, and multi-format pouch flexibility.
State-of-the-Art Liquid Shampoo Sachet Automation
In the fast-paced cosmetic and daily chemical packaging landscape, packaging small unit doses of liquids, creams, and gels demands high speed, leak-proof precision, and aesthetic appeal. The Shampoo Sachet Packaging Machine manufactured by Ludyway represents the benchmark in multi-lane form-fill-seal (VFFS) systems, explicitly optimized for viscous personal care formulations such as clarifying shampoos, botanical conditioners, hair serums, body lotions, and liquid detergents.
Equipped with intelligent servo-driven piston metering pumps, our machines guarantee an extraordinary liquid dosing precision of ±0.5% to ±1.0%, effectively eliminating material waste and messy product drips during high-speed continuous motion.
Whether your operational objective is single-dose hotel trial sachets, consumer promo packs, or multi-lane commercial bulk supply, Ludyway builds fully synchronized turnkey systems that transform multi-layer composite film rolls into pristine 3-side seal, 4-side seal, or twin-chamber connected sachets at speeds exceeding 300 to 600 sachets per minute.
Technological Highlights & Automation Architecture
Anti-Drip Servo Piston Pumps
Features high-viscosity rotary ceramic and stainless valves paired with suction pullback mechanisms. Prevents residual liquid from fouling the horizontal seal jaws, guaranteeing 100% leak-proof sachets.
Multi-Lane High Throughput
Available in 2-lane up to 12-lane configurations. Achieves output capacities of 120 to 600 sachets per minute with individual lane cutoff and independent weight calibration.
AI HMI & Siemens PLC
Full digital control with multi-language touch screen interfaces. Real-time temperature management, automated film-tracking photoelectric sensors, and instant error diagnostic alerts.
Hermetic Dual Sealing Bars
Independent PID temperature loops ensure uniform heat dissipation across all lanes. Delivers exceptional mechanical tensile seal strength on PET/AL/PE, foil, and recyclable mono-materials.
Sanitary SUS316L Contact Parts
Full compliance with cGMP and CE hygiene protocols. All fluid contact points are constructed from mirror-polished SUS316L stainless steel with tool-less disassembly for swift CIP/SIP cleaning.
Flexible Sachet Patterns
Customizable cutting tools enable straight cut, zigzag tear lines, euro-slot hanging holes, micro-perforations, and twin-sachet continuous strip dispensing with easy-tear notches.
Technical Specifications & Model Parameters
| Parameter / Specifications | Compact 2-4 Lane Series | High-Speed 6-8 Lane Series | Ultra-Capacity 10-12 Lane Line |
|---|---|---|---|
| Target Application | Shampoo, Conditioner, Hair Oils | Shampoos, Body Washes, Gels | High-Volume Daily Chemical Sachets |
| Filling Range | 1 ml – 30 ml | 2 ml – 50 ml | 1 ml – 25 ml |
| Packaging Speed | 60 – 180 sachets/min | 200 – 400 sachets/min | 400 – 650 sachets/min |
| Dosing Accuracy | ± 0.8% – 1.0% | ± 0.5% – 0.8% | ± 0.5% |
| Sachet Dimensions | L: 40-160mm | W: 25-80mm | L: 40-180mm | W: 20-60mm | L: 30-150mm | W: 18-45mm |
| Sealing Method | 3-Side / 4-Side Heat Seal | 4-Side Seal / Twin-Pouch | High-Integrity 4-Side Seal |
| Film Materials | PET/AL/PE, PET/PE, NY/PE, Foil | Multi-layer Barrier & Recyclable Foil | High-Speed Heat Sealable Laminates |
| Control Architecture | PLC + Color Touch HMI | Full Servo Motion + Siemens PLC | Multi-Axis Intelligent Synchronized Servo |
| Power & Air Requirement | 380V 50Hz, 3.5 kW, 0.6 MPa | 380V 50Hz, 6.5 kW, 0.7 MPa | 380V 50Hz, 9.5 kW, 0.8 MPa |
Tailored for Diverse Cosmetic & Chemical Formulations
Hair Care Formulations
Shampoos, conditioning masks, anti-dandruff solutions, hair oils, keratin repair serums, and single-use hair dye lotions.
Skin Care Emulsions
Moisturizing face wash gels, brightening face creams, sunscreen emulsions, exfoliating scrubs, and facial cleansing liquids.
Personal Bath & Body
Hotel luxury shower gels, soothing body lotions, liquid hand soaps, intimate cleansing lotions, and aftershave balms.
Household & Industrial
Concentrated laundry liquid detergents, dishwashing gels, degreasing liquids, fabric softeners, and surface cleaning solutions.
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View Equipment →Pioneering Packaging Automation for Global Manufacturers
Founded with a clear vision of high-efficiency industrial automation, Ludyway Packing Machine has grown into one of China’s premier manufacturers of advanced packaging systems and complete turnkey line solutions. Our expansive modern 20,000㎡ manufacturing facility houses over 200 high-precision CNC machining centers and testing rigs.
With more than 30 years of accumulated engineering heritage, Ludyway delivers over 50 intelligent packaging models across food, pharmaceutical, and cosmetic sectors. We have successfully deployed turnkey lines in over 100 countries, earning international acclaim for rigorous quality control, high durability, and lifetime technical support.
International Certifications & Global Partners
Frequently Asked Questions
How does the machine handle different shampoo and conditioner viscosities?
Our machines utilize servo-driven positive displacement piston dosing pumps paired with custom anti-drip rotary shutoff nozzles. For higher viscosity hair conditioners or mask creams, heated jacketed hoppers and low-speed sweep agitators are integrated to maintain constant fluid viscosity without foaming or air entrapment.
Can the machine produce dual or twin-chamber connected sachets?
Yes. Ludyway designs specialized dual-lane synchronized forming units capable of packaging shampoo and conditioner side-by-side in a perforated twin sachet. Each chamber is dosed by an independent pump channel, allowing different liquid volumes and formulation viscosities.
What packaging materials and barrier films are compatible?
The sealing system supports all standard multi-layer heat-sealable films including PET/AL/PE, PET/PE, NY/PE, CPP laminates, and sustainable mono-material recyclable films (such as MDO-PE/PE). Digital PID temperature controllers ensure clean, blister-free hermetic seals.
What is the typical lead time and installation support provided by Ludyway?
Standard configurations ship within 25 to 40 days, while custom multi-lane turnkey systems require 45 to 60 days. Ludyway provides complete on-site commissioning, overseas dispatch of qualified technicians, FAT testing, online remote diagnostics, and lifetime spare parts supply.
Ready to Automate Your Liquid Shampoo Sachet Production?
Consult with Ludyway’s senior packaging engineers today to configure a customized multi-lane liquid filling and sealing line tailored to your specific output, viscosity, and pouch dimension requirements.
Contact Us for Technical Consultation