High-Speed Granule Packaging Line for Pharmaceutical Pills & Capsules

High-Speed Granule Packaging Line for Pharmaceutical Pills & Capsules

Ludyway’s High-Speed Granule Packaging Line is a state-of-the-art, fully integrated automation solution engineered specifically for the precise and hygienic packaging of pharmaceutical pills, capsules, and granular health products. Designed to meet the stringent requirements of GMP and FDA-compliant production environments, this line seamlessly combines high-speed operation with exceptional accuracy and reliability. It automates the entire process from product feeding and counting to bag forming, filling, sealing, and final collection, drastically reducing manual intervention and minimizing contamination risks. This turnkey system is the ideal choice for pharmaceutical manufacturers seeking to enhance production throughput, ensure uncompromised product integrity, and achieve superior packaging quality for their sensitive granule and solid dose formulations.

Product Features

This advanced packaging line incorporates a suite of innovative features that set a new benchmark for efficiency and precision in pharmaceutical packaging.

• Ultra-High-Speed Operation: Engineered for maximum productivity, the line achieves remarkable output speeds, significantly boosting daily production capacity to meet large-scale manufacturing demands.
• Precision Multi-Lane Counting System: Utilizes advanced optical or weighing sensors to ensure 99.9% counting accuracy for pills and capsules, virtually eliminating underfill or overfill errors and ensuring strict compliance with labeled quantities.
• GMP-Compliant Hygienic Design: Constructed with 304/316 stainless steel contact parts and a smooth, crevice-free surface finish. The design facilitates easy cleaning and sterilization, adhering to the highest pharmaceutical hygiene standards.
• Fully Automated & Integrated Workflow: From bulk hopper feeding to final packaged product output, the entire process is automated. This integration ensures consistent operation, reduces labor costs, and enhances overall line efficiency.
• Intelligent Touchscreen HMI: Features a user-friendly industrial PC with a graphical interface for intuitive control. Operators can easily set parameters, monitor real-time production data, diagnose issues, and access historical records.
• Quick Changeover & High Flexibility: Designed with modular tooling and simple adjustment mechanisms to enable rapid changeovers between different pill sizes, capsule types, and bag dimensions, supporting flexible production schedules.
• Robust & Stable Performance: Built with high-grade components and a rigid frame, the line ensures durable, low-maintenance, and vibration-free operation, guaranteeing long-term reliability and minimal downtime.

Technical Specifications

Product Application Fields

The Ludyway High-Speed Granule Packaging Line is versatile and critical for various sectors requiring precise, hygienic, and high-volume packaging of solid dose units.

• Pharmaceutical Manufacturing: Primary packaging of prescription and over-the-counter (OTC) tablets, hard gelatin capsules, and softgels into unit-dose or multi-dose sachets.
• Nutraceutical & Health Supplement Industry: Packaging of vitamin capsules, mineral tablets, probiotic beads, and other dietary supplements into consumer-ready pouches.
• Traditional Chinese Medicine (TCM): Packaging of granular TCM formulations and pill-based remedies.
• Veterinary Pharmaceuticals: Accurate counting and packaging of animal health products like boluses and medicated granules.
• Clinical Trial Sample Packaging: Ideal for producing small, accurately counted batches of blinded clinical trial medications with high traceability.