Oral Rehydration Salts Automated Packaging Line for Sachet & Stick Pack Production

Oral Rehydration Salts Automated Packaging Line for Sachet & Stick Pack Production

Ludyway presents its advanced Oral Rehydration Salts (ORS) Automated Packaging Line, a comprehensive and intelligent solution engineered for high-speed, precise, and hygienic packaging of ORS powders into both sachets and stick packs. This fully integrated production line is specifically designed to meet the stringent requirements of the pharmaceutical and nutraceutical sectors, where product integrity, dosage accuracy, and contamination control are paramount. By automating the entire process from dosing and filling to sealing, coding, and counting, this line eliminates manual handling, minimizes product waste, and ensures consistent, high-quality packaging output. Ideal for large-scale production of essential health products, this system embodies Ludyway’s commitment to delivering turnkey solutions that enhance operational efficiency, reduce labor costs, and guarantee superior product presentation for global markets.

Product Features

This state-of-the-art packaging line incorporates a suite of innovative features designed for optimal performance, reliability, and ease of operation in demanding production environments.

• Dual-Format Flexibility: Seamlessly produces both single-dose sachets and convenient stick packs on the same integrated line, offering manufacturers exceptional versatility to cater to diverse market preferences and packaging needs without major changeovers.
• High-Precision Dosing System: Equipped with advanced auger filler or cup filler systems that ensure ±1% filling accuracy, guaranteeing every sachet or stick pack contains the exact specified amount of ORS powder, which is critical for product efficacy and regulatory compliance.
• Complete Automation & PLC Control: The entire process—from film unwinding and forming to filling, sealing, date coding, and batch counting—is managed by a user-friendly PLC and HMI touchscreen interface. This allows for precise control, easy recipe management, and real-time monitoring of production speed, output, and error diagnostics.
• Hygienic & Contamination-Free Design: Constructed with food and pharmaceutical-grade materials, including stainless steel contact parts. The system features enclosed guarding and is designed for easy cleaning and maintenance, adhering to GMP standards to prevent product contamination.
• High-Speed & Robust Production: Engineered for continuous, high-output operation with speeds of up to 200 packs per minute (depending on model and format), significantly boosting production capacity while maintaining consistent seal integrity and package quality.
• Integrated Quality Assurance: Includes optional checkweighers and metal detectors within the line to automatically reject underweight, overweight, or contaminated packets, ensuring only perfect products proceed to cartoning, thereby protecting brand reputation.

Technical Specifications

The following table outlines the key technical parameters of the standard ORS Automated Packaging Line. Specifications can be customized to suit specific project requirements.

Application Areas

Ludyway’s ORS Automated Packaging Line is an indispensable asset for manufacturers across critical industries that demand precision, hygiene, and efficiency in powder packaging.

• Pharmaceutical Industry: Primary application for packaging Oral Rehydration Salts (ORS), electrolyte powders, effervescent tablets in powder form, and other medicinal powders into unit-dose sachets, ensuring accurate dosage and extended shelf life.
• Nutraceutical & Health Supplements: Ideal for packaging protein powders, vitamin mixes, dietary supplements, energy drink powders, and immune support formulas into consumer-friendly stick packs or sachets.
• Food & Beverage Industry: Suitable for packaging instant drink mixes (coffee, tea, cocoa), soup powders, seasoning sachets, and dessert mixes where precise flavor dosing and freshness preservation are key.
• Agricultural & Veterinary Sector: Can be adapted for packaging water-soluble fertilizers, plant nutrients, and veterinary medicine powders into convenient, pre-measured doses.