Instant Coffee Powder Packaging Lines for Sachet & Stick Pack Production
Ludyway’s Instant Coffee Powder Packaging Lines are engineered for high-speed, precision packaging of instant coffee into sachets and stick packs. Designed to meet the rigorous demands of the global food and beverage industry, these fully automated production lines integrate advanced dosing, forming, filling, and sealing technologies into a single, cohesive system. They are the ideal solution for manufacturers seeking to enhance output, ensure consistent product quality, and achieve superior packaging integrity for their instant coffee products. As a leading packaging machinery manufacturer with over 30 years of expertise, Ludyway provides turnkey solutions that streamline operations from raw material handling to finished pack discharge.
Product Features
The core strength of our packaging lines lies in their intelligent design and robust performance. Here are the key features that set them apart:
- High-Speed & Multi-Lane Operation: Capable of producing up to 800 sachets or stick packs per minute across multiple lanes, significantly boosting production capacity and efficiency.
- Precision Gravimetric or Volumetric Dosing: Equipped with highly accurate filling systems to ensure each sachet contains the exact weight of coffee powder, minimizing product giveaway and ensuring consistent portion control.
- Excellent Seal Integrity: Utilizes advanced thermal sealing technology with precise temperature and pressure control to create strong, airtight seals that protect product freshness and prevent leakage.
- User-Friendly PLC Touchscreen Control: Features an intuitive human-machine interface (HMI) for easy operation, parameter setting, production monitoring, and troubleshooting, reducing operator training time.
- Flexible Packaging Material Compatibility: Handles a wide range of laminates, including AL foil, PET/AL/PE, and other high-barrier materials, allowing for customized packaging designs that enhance shelf appeal and product protection.
- Integrated Nitrogen Flushing System (Optional): An optional nitrogen gas flushing device can be integrated to displace oxygen inside the package, dramatically extending the coffee’s shelf life and preserving its aroma and flavor.
- Stainless Steel Construction & Hygienic Design: Major components are constructed from food-grade 304 or 316 stainless steel, ensuring durability, ease of cleaning, and compliance with stringent food safety standards (e.g., GMP, HACCP).
- Modular & Scalable Design: The line is built with a modular architecture, allowing for easy integration with upstream feeders (e.g., powder conveyors, sieves) and downstream systems (e.g., cartoners, case packers) to create a complete automated production line.
Technical Specifications
The following table outlines the standard technical parameters for our Instant Coffee Powder Packaging Lines. Specifications can be customized to meet specific project requirements.
| Parameter | Specification |
|---|---|
| Machine Model | LW-SP Series / LW-ML Series |
| Packaging Type | Sachet Packs, Stick Packs (Single or Multi-lane) |
| Max. Production Speed | Up to 800 packs/minute (multi-lane) |
| Filling Range (Powder) | 1g – 50g per sachet/stick (customizable) |
| Filling Accuracy | ±1% (depends on product characteristics) |
| Packaging Material | Laminated films (e.g., PET/AL/PE, OPP/AL/PE, Paper/AL/PE) |
| Material Roll Width | Max. 420mm |
| Pack Size (L x W) | Sachet: 30-150mm x 40-120mm; Stick: 10-30mm x 60-150mm |
| Sealing Method | Thermal (Constant temperature or pulse sealing) |
| Power Supply | 380V / 50Hz / 3Phase (or as per local standard) |
| Total Power | Approx. 8-15 kW (varies with configuration) |
| Air Pressure Requirement | 0.6-0.8 MPa |
| Machine Dimensions (LxWxH) | Approx. 3500x1500x2000 mm (varies with configuration) |
| Machine Weight | Approx. 1500-2500 kg |
| Control System | PLC with Color Touchscreen HMI |
Application Areas
Ludyway’s Instant Coffee Powder Packaging Lines are versatile systems primarily designed for the food and beverage sector but are equally suitable for other industries requiring precise powder dosing. Key application areas include:
- Instant Coffee & Beverage Mixes: Perfect for packaging pure instant coffee, 3-in-1 coffee mixes, milk tea powder, chocolate drink powder, and other soluble beverage products into single-serve sachets or stick packs.
- Food Ingredients & Additives: Ideal for packaging culinary powders such as sugar, salt, spices (pepper, chili powder), baking powder, flavor enhancers, and soup bases.
- Nutritional & Health Supplements: Suitable for producing single-dose packs of protein powder, meal replacement shakes, vitamin mixes, fiber supplements, and other powdered nutraceuticals.
- Pharmaceutical & Herbal Products: Can be configured for packaging medicinal powders, herbal tea blends, and effervescent tablet precursors with high hygiene standards.
- Daily Chemical & Industrial Powders: Applicable for packaging small quantities of detergent powder, water treatment chemicals, and other non-food granular or powdered products.
Backed by Ludyway’s comprehensive support—from a 20,000㎡ modern production facility to a team of over 130 packaging experts—these lines represent a reliable investment for businesses aiming to scale production, ensure product consistency, and enter new markets with professionally packaged goods.
