Asia-Based Counting Packaging Machine Manufacturer Services

High-Precision Intelligent Counting Systems and Fully Automated Packaging Lines for Global Industries

Get Free Custom Solution

Intelligent Counting & Packaging Technology

As a leading Asia-based counting packaging machine manufacturer, Ludyway designs and manufactures state-of-the-art machinery that automates the counting, sorting, and packaging of solid products. From pharmaceutical tablets and capsules to industrial hardware and nicotine pouches, our equipment guarantees unmatched precision and efficiency.

Leveraging over 30 years of manufacturing experience, we specialize in high-speed multi-lane systems that eliminate manual counting errors, minimize product giveaway, and optimize throughput for businesses in over 100 countries.

Key Focus: High-speed optical sensor integration, heavy-duty build quality, and compliance with international hygienic standards (GMP & CE).
Learn More About Us
Ludyway Packaging Machine Factory Floor
30+
Years Industry Experience
20k㎡
Modern Production Facility
130+
Professional Packaging Experts
200+
Manufacturing Equipment Units

Advanced Counting & Dosing Technology

Why modern automated counting systems outperform traditional volumetric filling methods.

Modern packaging demands absolute accuracy, especially in the medical, food, and high-value hardware sectors. Our counting packaging lines are equipped with advanced photoelectric sensors, vision detection systems, and electromagnetic vibrating feeders to ensure that every sachet, pouch, or carton contains the exact quantity requested, every single time.

Feature / Parameter Traditional Volumetric Filling Ludyway Optical Counting Systems
Dosing Accuracy ± 2-5% (Subject to product density changes) 100% Precision (Individual unit detection)
Product Waste Moderate to High (Overfilling to compensate) Zero Waste (Exact counts)
Speed & Efficiency Slow adjustment for product changes High-speed multi-lane counting up to 120 bags/min
Product Compatibility Limited to uniform granules/powders Wide range: Tablets, capsules, hardware, pouches, nuts

Optical Sensor Detection

Equipped with high-sensitivity infrared and light-curtain sensors that accurately track products falling at high speeds, ignoring dust interference.

Multi-Lane Vibratory Feeders

Precisely controls product flow across multiple lanes, separating clustered units to ensure singular drop passing for individual counting.

Smart PLC Control

Fully integrated Siemens PLC system with a user-friendly touch HMI screen, allowing operators to adjust target counts and parameters instantly.

Intelligent Counting & Packaging Machines

Explore our high-speed, automated packaging systems designed for ultimate precision.

Automated Multi-Lane Nicotine Pouch Counting & Packaging Line

Nicotine Pouch Counting & Packaging Line

High-speed multi-lane counting system optimized for nicotine pouch production lines.

View Details
Sachet Counting Packaging Lines

Sachet Counting Packaging Lines

Automated counting and secondary packaging solution for pre-filled sachets and pouches.

View Details
Automated Nicotine Counting Packaging System

Nicotine Counting Packaging System

Precision counting system for high-volume stick pack and pouch manufacturing lines.

View Details
Small Parts Counting & Packaging System

Small Parts Counting & Packaging

Designed for high-precision counting of hardware, screws, plastic inserts, and small parts.

View Details
Automated Screw Packaging Lines

Automated Screw Packaging Lines

Heavy-duty industrial counting and packaging system with high-speed precision feeders.

View Details
Multi-Lane Stick Pack Sachet Packaging Machine

Multi-Lane Stick Pack Sachet Machine

Versatile packaging machine for granule, powder, and liquid applications in stick formats.

View Details
High-Speed Multi-Lane Sachet Packaging Lines

High-Speed Sachet Packaging Lines

Multi-lane packaging system for high-output granule and powder sachet processing.

View Details
High-Precision Checkweigher

High-Precision Checkweigher

Dynamic weighing system designed for end-of-line verification and quality control.

View Details
Custom Packaging Machine Design

Turnkey Counting & Packaging Solutions

Every product is unique, which is why we don’t believe in one-size-fits-all machinery. At Ludyway, we work closely with your engineering teams to design customized feeding, counting, and packaging systems that fit seamlessly into your factory layout.

We provide complete turnkey solutions that cover the entire process: from initial product conveying, vibratory sorting, high-speed optical counting, to bag forming, sealing, batch printing, and checkweighing. This integrated approach ensures minimal footprint, reduced labor costs, and maximum system uptime.

Explore Our Solutions

About Ludyway Machinery

One of the largest advanced packaging equipment manufacturers in China.

Our Profile

Ludyway is a premier manufacturer specializing in advanced packaging equipment and turnkey production lines for the food, pharmaceutical, health, and chemical industries. Supported by a modern 20,000㎡ manufacturing facility and a highly experienced engineering team, we offer more than 50 intelligent packaging machine models, including multi-lane stick pack, sachet, and fully automated counting packaging systems.

Serving customers in over 100 countries, we are committed to delivering innovative, high-performance, and cost-effective packaging solutions that help businesses improve productivity, product quality, and operational efficiency.

Our Story & History

Founded in 2010 with a clear vision of delivering efficient and reliable packaging solutions to global manufacturers, Ludyway started as a small engineering team focused on automation technology. Over the years, through continuous innovation and practical industry experience, we expanded our product range to cover complex granule, powder, liquid, and pouch packaging systems.

Today, Ludyway continues to support clients worldwide with professional service, quality-focused manufacturing, and a commitment to long-term cooperation and technological innovation.

Inside Our Facility

Precision manufacturing and quality control are at the heart of our operations.

Certified Quality & Safety Standards

Our machines are built to comply with international regulations, ensuring safe operation and reliable production.

Ludyway implements strict quality control procedures throughout the entire manufacturing process, from raw material procurement to final testing. Our packaging machines hold certifications for ISO9001, CE, and conform to GMP hygiene standards for pharmaceutical and food production.

Ludyway CE Certificate
Ludyway ISO9001 Certificate
Ludyway Patent Certificate
Ludyway Quality Standard Certificate

Global Presence & Trusted Partnerships

Serving clients in over 100 countries and participating in leading global packaging exhibitions.

Partner Brands

We integrate high-end components from world-class brands to ensure machine reliability.

Frequently Asked Questions

Get answers to common queries regarding our counting packaging machine design, custom configurations, and export services.

What products can be handled by your counting packaging machines?
Our counting packaging machines are designed to process a wide variety of solid items, including pharmaceuticals (tablets, pills, capsules), food products (candies, nuts, tablets), nicotine pouches, and hardware/industrial components (screws, bolts, washers, plastic parts).
How does the machine ensure 100% counting accuracy?
We integrate advanced infrared light-curtain optical sensors and vision inspection cameras that track products as they fall through the lanes. Combined with multi-stage vibratory plates that separate the products, the system ensures that units are counted individually without overlap.
Can you customize the machine for specific pouch sizes or formats?
Yes. Ludyway offers extensive OEM customization. We can design custom forming shoulders, adjust the number of lanes (from 2 up to 12+ lanes), and integrate specialized auxiliary equipment like nitrogen flushing, date coding, or zip-lock applicators based on your packaging requirements.
What after-sales service and technical support do you offer?
We provide comprehensive technical support, including detailed installation videos, online troubleshooting, remote PLC diagnostics, and on-site engineering dispatch for commissioning and training when needed. Spare parts are stocked in our modern facility for fast global shipping.

Ready to Automate Your Counting & Packaging Line?

Contact our expert engineering team today to get a free layout design and a detailed price quotation.

Request a Quote

Contact Us Now

Our specialists will get back to you within 10 minutes.