Sachet Counting Packaging Lines for Granule and Powder Products

Sachet Counting Packaging Lines for Granule and Powder Products

Ludyway’s Sachet Counting Packaging Lines represent the pinnacle of automated packaging technology, specifically engineered for the precise and efficient handling of granule and powder products. These fully integrated systems streamline the entire packaging process—from product feeding and accurate dosing to sachet forming, filling, sealing, and final counting—into a single, seamless operation. Designed with versatility and high-speed performance in mind, our lines ensure consistent portion control, superior seal integrity, and minimal product waste, making them an indispensable asset for manufacturers in the food, pharmaceutical, nutraceutical, and chemical sectors. Built upon over 30 years of industry expertise, these packaging lines embody Ludyway’s commitment to delivering robust, intelligent, and cost-effective turnkey solutions that enhance productivity and guarantee the highest standards of product quality and hygiene.

Product Features

The Ludyway Sachet Counting Packaging Line integrates advanced features to deliver unmatched reliability and efficiency.

• High-Speed Precision Counting & Filling: Equipped with multi-head weighers or auger filler systems, the line guarantees exceptional accuracy in dose measurement, ensuring every sachet contains the exact specified weight of product, which is critical for compliance and cost control.
• Versatile Material Compatibility: The system is designed to work with a wide range of packaging films, including laminates (PET/AL/PE, PET/PE), kraft paper, and other heat-sealable materials, providing flexibility for various product requirements and shelf-life needs.
• Fully Automated Operation: From roll film feeding and automatic forming to filling, sealing, cutting, and final counting into boxes or bags, the entire process is automated, significantly reducing labor costs and minimizing human contact for improved hygiene.
• Intelligent Control System: Features a user-friendly PLC touchscreen interface for easy parameter setting, real-time production monitoring, fault diagnosis, and data tracking, enabling simple operation and quick changeovers between different products.
• Robust & Sanitary Construction: Key components in contact with the product are made from high-grade stainless steel (SS304/SS316), ensuring durability, ease of cleaning, and compliance with GMP and food safety standards.
• Integrated Counting & Collating Unit: A precise counting module automatically collates finished sachets into predetermined batches (e.g., 10s, 20s, 50s) and directs them for secondary packaging, streamlining the final packaging stage.

Technical Specifications

Application Fields

The adaptability and precision of Ludyway’s Sachet Counting Packaging Lines make them ideal for a diverse range of industries where portion control, freshness, and presentation are paramount.

• Food Industry: Perfect for packaging instant beverage mixes (coffee, tea, milk powder), sugar, salt, spices, soup bases, seasoning powders, and instant dessert mixes into single-serve or multi-serving sachets.
• Pharmaceutical & Nutraceutical Industry: Excellently suited for dosing and packaging powdered medicines, herbal supplements, protein powders, vitamin mixes, and effervescent granules with strict accuracy and hygienic handling.
• Chemical & Agrochemical Industry: Used for packaging detergents, cleaning agents, water treatment powders, fertilizers, and pesticides in precise, pre-measured doses for safe and convenient use.
• Daily Chemical & Personal Care: Ideal for packaging shampoo, bath salt, facial mask powder, and other granular or powdered personal care products into convenient single-use sachets.