Automated Lotion Filling and Sealing Machine for Sachets and Bottles

Automated lotion filling and sealing machine for sachets and bottles. Boost production speed with precise, high-speed filling. Achieve flawless seals every time. Reduce waste and labor costs. Ideal for cosmetics, pharmaceuticals, and personal care. Easy to operate and maintain. Upgrade your packaging line today

Product Details

Automated Lotion Filling and Sealing Machine for Sachets and Bottles

In today’s competitive cosmetics, pharmaceuticals, and personal care industries, precision, hygiene, and efficiency in packaging are non-negotiable. The Automated Lotion Filling and Sealing Machine is engineered to meet these critical demands, providing a versatile and robust solution for packaging a wide range of liquid and semi-liquid products. This advanced system seamlessly handles both sachets and bottles, streamlining your production line from filling to final sealing. It is designed to minimize waste, reduce labor costs, and ensure consistent, high-quality packaging output, making it an indispensable asset for manufacturers aiming to scale their operations and uphold stringent quality standards.

Key Product Features

This machine integrates state-of-the-art technology with user-centric design, offering unparalleled performance and reliability.

  • Dual-Format Versatility: Effortlessly switches between filling and sealing sachets (stand-up pouches, flat packs) and various bottle types (plastic, glass) with quick-change parts, maximizing production flexibility.
  • High-Precision Filling System: Utilizes advanced servo-driven pumps or piston fillers to ensure volumetric accuracy within ±0.5%, eliminating product giveaway and ensuring every unit meets exact specifications.
  • Fully Automated Operation: From container feeding and positioning to precise filling, heat sealing (for sachets), and capping (for bottles), the process is entirely automated, significantly boosting throughput and consistency.
  • Hygienic & Easy-Clean Design: Constructed with 304/316 stainless steel in product contact areas and featuring a CIP (Clean-in-Place) option, it complies with GMP standards and simplifies sanitation procedures.
  • Intelligent Touchscreen HMI: The user-friendly PLC-controlled interface allows for easy recipe storage, parameter adjustment, and real-time monitoring of production data, downtime, and maintenance alerts.
  • Robust Sealing Technology: Incorporates adjustable heat sealing jaws for sachets with precise temperature control, and a servo capping head for bottles, guaranteeing airtight, tamper-evident, and leak-proof seals every time.

Technical Specifications

Parameter Specification
Machine Model ALS-DFS200
Suitable Containers Sachets (50ml – 200ml), Bottles (100ml – 1000ml)
Filling Accuracy ±0.5% to ±1%
Filling Speed Up to 60 containers per minute (depending on viscosity and volume)
Filling Method Servo Piston Filling
Sealing Method Heat Sealing (Sachets) / Servo Screw Capping (Bottles)
Power Requirements 380V/50Hz, 3-Phase (or customizable)
Air Pressure 0.6 – 0.7 MPa
Machine Dimensions (L*W*H) Approx. 2500mm x 1500mm x 1800mm
Control System PLC with Color Touchscreen HMI
Construction Material 304 Stainless Steel (Main Frame & Contact Parts)

Application Fields

The versatility and precision of the Automated Lotion Filling and Sealing Machine make it ideal for a broad spectrum of industries where liquid packaging is essential. Its primary applications include:

  • Cosmetics & Personal Care: Perfect for filling lotions, creams, shampoos, conditioners, shower gels, serums, and liquid soaps into sachet samples or retail bottles.
  • Pharmaceuticals: Suitable for packaging medicinal oils, syrups, disinfectants, and topical solutions in sterile, accurately dosed sachets or bottles.
  • Food & Beverage: Used for packaging sauces, condiments, edible oils, honey, and liquid dairy products into convenient single-serve pouches or bottles.
  • Household & Industrial Chemicals: Efficiently fills detergents, fabric softeners, lubricants, and cleaning agents into both flexible and rigid containers.

By integrating this machine into your production line, you invest in a future-proof solution that enhances productivity, ensures product integrity, and adapts to evolving market needs.

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