Automatic Weighing, Filling, and Sealing Packaging Line for Granules and Powders

Automated precision filling and sealing for granules and powders. Boosts productivity, reduces waste, ensures consistent weights and airtight seals. Ideal for fast, reliable packaging.

Product Details

Automatic Weighing, Filling, and Sealing Packaging Line for Granules and Powders

Ludyway’s Automatic Weighing, Filling, and Sealing Packaging Line represents the pinnacle of efficiency for processing granulated and powdered products. This fully integrated system is engineered to automate the entire packaging workflow—from precise material handling and accurate dosing to final bag forming, filling, and sealing—all within a single, synchronized unit. Designed with versatility and high-speed operation in mind, it is the ideal solution for industries requiring stringent hygiene standards, consistent package quality, and significant labor savings. By integrating advanced servo motors, PLC control systems, and precision weighing technology, this packaging line ensures optimal performance, minimal product waste, and seamless adaptation to various packaging formats and materials.

Product Features

The Automatic Packaging Line distinguishes itself through a suite of advanced features engineered for peak performance and operational flexibility.

  • Fully Automated Operation: The system performs bag forming, precise weighing, high-speed filling, and hermetic sealing in one continuous, automated sequence, drastically reducing manual intervention and labor costs.
  • High-Precision Multi-Head Weigher: Equipped with an intelligent multi-head weigher or auger filler, the line guarantees exceptional dosing accuracy for both granules and fine powders, ensuring consistent net weight and compliance with regulatory standards.
  • Versatile Packaging Formats: Capable of producing various pouch styles, including pillow bags, gusseted bags, and stand-up pouches, with options for zippers, spouts, or tear-notches to meet diverse market needs.
  • Robust & Hygienic Construction: Built with food-grade stainless steel (SS304/SS316) contact parts and featuring a smooth, easy-to-clean design, the line meets GMP and FDA requirements for food, pharmaceutical, and chemical applications.
  • User-Friendly HMI Touchscreen: Centralized control is managed through an intuitive industrial touchscreen panel, allowing for easy parameter setting, recipe storage, production monitoring, and fault diagnosis.
  • High-Speed & Scalable Output: Engineered for high-volume production with speeds adaptable to your output requirements. The modular design allows for easy integration with upstream and downstream equipment like cartoners or case packers.
  • Energy-Efficient & Reliable: Utilizes servo-driven technology for precise motion control, which reduces power consumption and mechanical wear, ensuring long-term reliability and lower operating costs.

Technical Specifications

The following table outlines the key technical parameters of the standard Automatic Weighing, Filling, and Sealing Packaging Line. Specifications can be customized to suit specific project requirements.

ParameterSpecification
Product ApplicabilityGranules, Powders (e.g., coffee, sugar, spices, milk powder, protein powder, pharmaceuticals, detergents)
Packaging MaterialLaminated films (PET/PE, PET/AL/PE, OPP/CPP, etc.), Kraft paper, biodegradable films
Bag Size Range (L x W)50-300 mm (Length) / 40-200 mm (Width) *Customizable
Weighing & Filling Range5g – 5000g (depending on product density and configuration)
Weighing Accuracy±0.5% – ±1% (varies with product characteristics)
Production SpeedUp to 120 bags per minute (dependent on bag size, material, and product)
Power Supply380V/50Hz 3-Phase (or as per local standards)
Total PowerApprox. 8-12 kW
Air Pressure Requirement0.6-0.8 MPa
Machine Dimensions (LxWxH)Approx. 5000 x 1800 x 2200 mm (varies with configuration)
Control SystemPLC (Siemens/Mitsubishi) with Color Touchscreen HMI
Main Construction MaterialStainless Steel (SS304) for product contact parts, powder-coated carbon steel frame

Application Fields

This automatic packaging line is a versatile asset across a wide spectrum of industries where reliable, hygienic, and efficient packaging of dry goods is paramount.

  • Food & Beverage Industry: Ideal for packaging instant coffee, sugar, salt, spices, tea, milk powder, cereal, baking mixes, powdered beverages, and snack nuts.
  • Pharmaceutical & Healthcare: Suited for dosing and packaging powdered medicines, nutritional supplements, protein powders, herbal powders, and effervescent tablets with high accuracy and in controlled environments.
  • Chemical & Detergent Industry: Effectively packages laundry detergent, cleaning powders, pool chemicals, fertilizer granules, and other industrial powders with robust sealing to prevent moisture and contamination.
  • Agricultural & Seed Industry: Used for packaging seeds, fertilizers, and animal feed in precise, durable pouches.
  • Daily Necessities & Cosmetics: Applicable for packaging bath salts, facial powder, and other granular or powdered personal care products.

Ludyway provides comprehensive support, from initial consultation and custom engineering to installation, training, and after-sales service, ensuring this packaging line becomes a cornerstone of your production efficiency.

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