Complete Turnkey Packaging Solutions for Granule, Powder, and Liquid Products

Streamline your production with our all-in-one packaging solutions. Perfect for granules, powders, and liquids. Ensure efficiency, hygiene, and quality from filling to sealing. Boost output and reduce costs with our reliable, ready-to-use systems.

Product Details

Complete Turnkey Packaging Solutions for Granule, Powder, and Liquid Products

Ludyway offers comprehensive, end-to-end turnkey packaging solutions engineered to streamline the production of granule, powder, and liquid products. Our solutions integrate advanced automated machinery, precision filling systems, and intelligent control technology into a single, seamless production line. Designed for maximum efficiency and minimal operational complexity, our turnkey systems handle everything from product feeding and precise dosing to final packaging and cartoning. This holistic approach eliminates the need for clients to source and coordinate multiple vendors, ensuring faster project deployment, consistent product quality, and significant long-term cost savings. We provide tailored solutions that scale with your business, from modular setups to fully integrated high-speed production lines, backed by our 30+ years of expertise in serving the global food, pharmaceutical, and health industries.

Key Product Features

Our turnkey packaging systems are built with innovation, reliability, and user-centric design at their core. They are the culmination of decades of engineering excellence and practical industry knowledge.

  • Fully Integrated Automation: From raw material intake to palletizing finished cases, our systems provide a continuous, automated workflow that drastically reduces manual labor and human error.
  • High-Precision Multi-Head Weighing & Filling: Equipped with advanced multi-head weighers and servo-driven liquid pumps for unparalleled accuracy in dosing granules, powders, and viscous liquids, minimizing product giveaway.
  • Wide Material & Format Compatibility: Solutions are adaptable to various packaging formats including stick packs, sachets, pouches, and bottles, using materials like PET, PE, aluminum foil, and laminated films.
  • Intelligent PLC Control System: Features a user-friendly HMI touchscreen for easy operation, recipe management, real-time production monitoring, and data tracking for quality control and OEE analysis.
  • Hygienic & Easy-Clean Design: Constructed with food-grade stainless steel (SUS304/316) and sanitary fittings where required, featuring CIP/SIP capabilities for stringent hygiene standards in food and pharmaceutical applications.
  • Modular & Scalable Architecture: The line is designed with modular components, allowing for future expansion, quick format changeovers, and easy integration with existing upstream or downstream equipment.
  • Robust After-Sales Support: Every project includes comprehensive services from installation, commissioning, and operator training to a global spare parts network and remote technical assistance.

Technical Specifications

ParameterSpecification
Applicable ProductsGranules (coffee, sugar, seeds), Powders (milk powder, protein, spices), Liquids (sauces, oils, shampoos, pharmaceuticals)
Packaging SpeedUp to 600 bags/min (stick/sachet), 120 bottles/min (liquid filling), configurable based on product and format
Filling AccuracyGranule/Powder: ±0.1% to ±1.0%; Liquid: ±0.1% to ±0.5%
Bag Size Range(L) 30-200mm x (W) 20-150mm; Custom sizes available
Filling Range1ml – 5000ml (liquid), 1g – 5000g (granule/powder)
Power Supply380V/220V, 50/60Hz, 3-Phase (Customizable to local standards)
Air Pressure0.6-0.8 MPa
Machine Dimensions (LxWxH)Varies by configuration; typical main unit: ~8000x2000x2500 mm
Control SystemIndustrial PLC with Color Touchscreen HMI
Main Construction MaterialFood-Grade Stainless Steel (SUS304/316), Anodized Aluminum, Sanitary Fittings
CertificationsCE, ISO 9001:2015; GMP standards compliant for pharmaceutical lines

Application Industries

Ludyway’s turnkey packaging solutions are versatile and robust, engineered to meet the specific demands of diverse sectors. Our systems ensure product integrity, enhance shelf appeal, and optimize production efficiency across a broad spectrum of applications.

  • Food & Beverage: Ideal for packaging instant coffee, sugar, drink mixes, spices, tea leaves, powdered milk, soup bases, sauces, edible oils, and condiments.
  • Pharmaceutical & Nutraceutical: Used for precise dosing of powder supplements, protein powders, electrolyte mixes, herbal granules, and liquid pharmaceuticals like syrups and tonics in sterile environments.
  • Personal Care & Cosmetics: Efficiently packages shampoo, conditioner, liquid soap, shower gel, face creams, lotions, and single-use powder sachets.
  • Agrochemical & Horticulture: Suitable for packaging fertilizers, pesticides, seeds, and plant nutrients in sealed, moisture-proof pouches or sachets.
  • Chemical & Industrial: Handles detergents, cleaning powders, lubricants, adhesives, and various industrial granules with chemical-resistant material options.

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