Herbal Granule Automated Packaging Line with Multi-Lane Filling System

Ludyway presents the Herbal Granule Automated Packaging Line with Multi-Lane Filling System, a state-of-the-art solution engineered for the high-speed, precise, and hygienic packaging of herbal granules, instant tea mixes, and similar granular health products. This fully integrated production line combines advanced automation, multi-lane synchronized filling, and intelligent control to deliver exceptional packaging efficiency and consistency. Designed to meet the stringent requirements of the pharmaceutical and health food industries, it ensures product integrity from filling to final packaging, significantly boosting output while minimizing labor costs and material waste.

Product Introduction

This automated packaging line is a comprehensive turnkey system designed to handle the complete packaging process for herbal granules. It integrates several key stations—including automatic bag forming, multi-head precision filling, sealing, coding, and counting—into one seamless, continuous operation. The core innovation lies in its multi-lane filling system, which allows for simultaneous packaging across multiple lines, dramatically increasing production capacity. Ideal for manufacturers looking to scale up production, the line features robust stainless-steel construction, user-friendly PLC touchscreen controls, and compliance with GMP standards where required. It represents Ludyway’s commitment to providing high-performance, cost-effective, and reliable packaging solutions that enhance global production operations.

Product Features

The Herbal Granule Automated Packaging Line is distinguished by several key features that ensure superior performance and operational efficiency.

• High-Speed Multi-Lane Filling: The system employs a synchronized multi-lane filling mechanism, enabling the simultaneous packaging of 4 to 8 lines (configurable). This parallel processing capability maximizes output, making it ideal for large-scale production demands.
• Precision Dosing & Weighing: Equipped with high-accuracy multi-head weighers or volumetric fillers, the line guarantees consistent and precise filling weights for each pouch, ensuring product quality and compliance with regulatory standards while minimizing giveaway.
• Full Automation & Intelligent Control: The entire process—from film unwinding and bag forming to filling, sealing, date coding, and batch counting—is fully automated. An intuitive PLC and HMI touchscreen allow for easy recipe management, real-time monitoring, and quick changeovers.
• Hygienic & Durable Design: Constructed with food-grade 304 stainless steel in critical contact areas, the line is easy to clean and maintain. Its corrosion-resistant design ensures long-term reliability and suitability for hygienic-sensitive products like herbal supplements.
• Flexible Packaging Format: The line can produce various pouch styles, such as stand-up pouches, flat pouches, or three-side seal bags, using a wide range of laminates. It easily integrates with downstream equipment like cartoners for complete end-of-line automation.
• Energy Efficiency & Low Waste: Advanced servo motors and optimized mechanical design reduce power consumption. Precise film tracking and cutting mechanisms significantly reduce material waste, lowering overall operational costs.

Technical Specifications

Product Application Fields

This versatile automated packaging line is engineered for a wide range of industries where precise, hygienic, and efficient granular packaging is critical.

• Pharmaceutical & Herbal Medicine: Perfect for packaging single-dose or course-dose herbal granules, traditional Chinese medicine (TCM) granules, and various medicinal powder formulations.
• Health Food & Nutraceuticals: Ideal for packaging dietary supplements, instant herbal tea mixes, protein powders, fiber supplements, and other granular health products into convenient single-serve pouches.
• Food & Beverage: Suitable for packaging instant soup mixes, seasoning granules, sugar, coffee granules, and instant beverage powders.
• Daily Chemicals & Agrochemicals: Can be adapted for packaging granular detergents, bath salts, and certain types of granular pesticides or fertilizers in small sealed pouches.