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This High-Speed Automatic Serum Filling and Sealing Machine represents the pinnacle of efficiency and precision in cosmetic packaging technology. Specifically engineered for the demanding requirements of cosmetic ampoule production, it integrates advanced automation to deliver a seamless, high-throughput operation from filling to hermetic sealing. The machine is constructed with pharmaceutical-grade materials, ensuring exceptional hygiene and compliance with stringent industry standards such as GMP. It is designed to handle a wide range of serum viscosities with remarkable accuracy, minimizing product waste and maximizing production yield. Ideal for modern cosmetic laboratories and large-scale manufacturing facilities, this system guarantees consistent, reliable, and contamination-free packaging, making it an indispensable asset for brands committed to quality and scalability.
The machine boasts a suite of advanced features that set it apart in the competitive landscape of cosmetic packaging. Its core innovation lies in a fully automated, servo-driven system that ensures precise volumetric filling with tolerances as low as ±0.5%, eliminating overfilling and underfilling. The integrated high-speed rotary indexing mechanism allows for smooth and rapid transport of ampoules, achieving impressive outputs of up to 120 units per minute. A state-of-the-art thermal sealing station utilizes controlled heat to create a perfect, tamper-evident seal on each ampoule neck, ensuring product integrity and extended shelf life. The entire process is overseen by a user-friendly PLC touchscreen interface, enabling operators to easily adjust parameters, monitor real-time production data, and diagnose issues swiftly. Furthermore, the machine features a CIP (Cleaning-In-Place) system for quick and thorough sanitation, drastically reducing downtime between production runs. Its robust stainless-steel construction and modular design not only ensure durability but also allow for future upgrades and easy maintenance.
| Parameter | Specification |
|---|---|
| Machine Model | ASF-CA1000 |
| Production Speed | 80-120 ampoules/minute |
| Filling Volume Range | 1ml – 30ml |
| Filling Accuracy | ±0.5% |
| Ampoule Material | Glass, PET |
| Ampoule Size Range | Diameter: 10-25mm; Height: 50-150mm |
| Sealing Method | Automatic Pulling & Thermal Sealing |
| Power Requirements | 380V / 50Hz / 5.5kW (Standard) |
| Air Pressure | 0.6-0.7 MPa |
| Control System | PLC with Touchscreen HMI |
| Machine Dimensions (LxWxH) | 2500 x 1200 x 1800 mm |
| Machine Weight | Approx. 1200 kg |
This versatile filling and sealing machine is primarily deployed within the cosmetics and personal care industry, specifically for the aseptic packaging of high-value liquid formulations. Its primary application is in the production of single-dose and multi-dose cosmetic ampoules containing serums, essences, concentrates, facial oils, and booster treatments. The precision and hygiene of the system also make it suitable for niche pharmaceutical applications requiring small-batch, sterile liquid packaging, such as certain topical solutions and injectable cosmetics. Furthermore, it serves laboratories and R&D centers for pilot production and sample development. By ensuring speed, accuracy, and absolute product protection, this machine empowers brands across skincare, haircare, and premium aesthetics to deliver pristine, professional-grade products to the global market.
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