High-Speed Sports Gel Stick Pack & Sachet Packaging Machine

High-Speed Sports Gel Stick Pack & Sachet Packaging Machine

Introducing our state-of-the-art High-Speed Sports Gel Stick Pack & Sachet Packaging Machine, engineered to meet the rigorous demands of the sports nutrition and functional food industries. This fully automated, multi-functional system is designed for the precise, high-volume packaging of viscous gel products into convenient single-serve stick packs and sachets. It seamlessly integrates advanced filling technology with robust construction, ensuring maximum uptime, hygiene, and production efficiency. Ideal for packaging energy gels, protein gels, electrolyte gels, and other semi-liquid supplements, this machine is the ultimate solution for brands looking to enhance their production capabilities with speed, accuracy, and reliability.

Product Features

The machine’s superiority is defined by a suite of advanced features that set it apart in the packaging landscape.

• Ultra-High-Speed Operation: Engineered for exceptional output, capable of producing a high volume of stick packs and sachets per minute to meet large-scale production targets.
• Precision Volumetric Filling: Incorporates a highly accurate servo-driven filling system that ensures consistent fill volume for every single unit, minimizing product giveaway and ensuring customer satisfaction.
• Versatile Packaging Formats: Effortlessly switches between different types of stick packs and sachets, offering flexibility for various product lines and market requirements.
• Advanced Film Handling & Sealing: Utilizes a precision web guide system and multi-stage sealing technology (including hot air and impulse sealing) to create strong, hermetic, and leak-proof seals, even with challenging gel formulations.
• Hygienic & Easy-Clean Design (Aseptic Option Available): Constructed with stainless steel contact parts and a smooth, crevice-free surface. Features a CIP (Clean-in-Place) system option for stringent hygiene standards in sensitive production environments.
• User-Friendly HMI & PLC Control: A centralized, intuitive touchscreen Human-Machine Interface (HMI) allows for easy recipe management, speed adjustment, and real-time monitoring of production parameters and diagnostics.
• Integrated Date Coding & Vision Inspection: Comes equipped with an inline high-resolution date coder and an optional vision inspection system to verify print quality, seal integrity, and fill levels, ensuring 100% product compliance.

Technical Specifications

Application Fields

This versatile packaging machine is specifically designed for sectors where portability, precise dosing, and product integrity are paramount.

• Sports Nutrition: Perfect for packaging energy gels, carbohydrate gels, protein gels, BCAA gels, and pre-workout supplements used by athletes and fitness enthusiasts.
• Functional Food & Beverages: Ideal for honey packs, syrup shots, vitamin gel shots, concentrated liquid supplements, and functional beverage concentrates.
• Pharmaceutical & Nutraceutical: Suitable for single-dose medicinal syrups, electrolyte replacement gels for medical use, and viscous herbal supplements.
• Cosmetics & Personal Care: Can be adapted for packaging single-use samples of face gels, hair gels, and other viscous cosmetic products.