Ketchup Sachet Packaging Machine High Speed Multi Lane Automated Liquid Sachet Packer

Ketchup Sachet Packaging Machine | High-Speed, Multi-Lane, Automated Liquid Sachet Packer

High-speed automated ketchup sachet machine. Multi-lane operation for maximum output. Precision liquid filling ensures no leaks. User-friendly, durable design boosts efficiency. Perfect for scalable condiment packaging.

Product Details

Ketchup Sachet Packaging Machine

The Ketchup Sachet Packaging Machine represents the pinnacle of automated packaging technology for viscous liquid products like ketchup, sauces, mayonnaise, and syrups. This high-speed, multi-lane sachet packer is engineered to meet the rigorous demands of modern food production facilities, offering unparalleled efficiency, precision, and hygiene. It seamlessly integrates into existing production lines to automate the filling and sealing of single-serve sachets, eliminating manual bottlenecks and ensuring consistent, leak-proof packaging. Ideal for high-volume output, this machine is the ultimate solution for brands seeking to enhance productivity, reduce operational costs, and maintain the highest standards of product quality and presentation in competitive markets.

Product Features

This advanced packaging system is packed with features designed for peak performance and reliability.

  • Ultra-High-Speed Operation: Engineered for maximum throughput, the machine significantly boosts production capacity, enabling the packaging of thousands of sachets per hour to meet large-scale demand.
  • Multi-Lane Configuration: Features multiple parallel filling lanes, allowing for simultaneous packaging of several sachets in one cycle, dramatically increasing output without compromising on accuracy.
  • Fully Automated System: From film unwinding and forming to precise filling, sealing, cutting, and counting, the entire process is automated, minimizing labor dependency and human error.
  • Precision Volumetric Filling: Utilizes advanced piston filler or pump technology to ensure each sachet receives an exact, consistent volume of product, critical for portion control and cost management.
  • Excellent Seal Integrity: Equipped with a robust heat sealing system that creates strong, hermetic seals on a variety of laminated film materials, preventing leaks and preserving product freshness.
  • User-Friendly HMI Touchscreen: A centralized, intuitive touchscreen interface allows for easy operation, quick parameter adjustments (like fill volume, speed, temperature), and provides real-time production data and diagnostics.
  • Hygienic & Easy-Clean Design: Constructed with food-grade stainless steel in product contact areas and designed with smooth surfaces for fast, thorough cleaning and compliance with stringent food safety standards (e.g., HACCP, GMP).
  • Quick Changeover Capability: Designed for flexibility with tool-less adjustments, enabling rapid changeovers between different sachet sizes and formats, reducing downtime between production runs.

Technical Specifications

The following table outlines the key technical parameters of the Ketchup Sachet Packaging Machine.

Parameter Specification
Machine Model KSPM-HSML Series
Packaging Speed Up to 1200 sachets per minute (multi-lane)
Number of Lanes 4-8 Lanes (Configurable)
Sachet Size Range Length: 30mm – 150mm; Width: 20mm – 100mm
Filling Volume Range 5ml – 50ml per sachet
Filling Accuracy ±1% ~ 1.5%
Film Material Laminated films (e.g., PET/AL/PE, PET/PE, OPP/CPP)
Sealing Method Thermal Contact Sealing
Power Supply 380V / 50Hz / 3Phase (or as per local standards)
Total Power Approx. 5.5 kW
Air Pressure Requirement 0.6 – 0.7 MPa, Clean & Dry
Machine Dimensions (L*W*H) Approx. 2500mm * 1200mm *1580mm
Machine Weight Approx. 1200 kg
Control System PLC with Color Touchscreen HMI

Application Fields

The versatility and high-performance design of this sachet packer make it an indispensable asset across a wide range of industries where portion-controlled liquid packaging is essential.

  • Food & Beverage Industry: Primary application for packaging ketchup, tomato paste, chili sauce, soy sauce, mayonnaise, mustard, dressings, syrup, honey, and edible oils for fast-food chains, restaurants, airlines, and catering services.
  • Condiment & Sauce Manufacturers: Ideal for producing single-serve packets for retail shelves, bulk foodservice packs, and promotional samples.
  • Dairy & Ice Cream Toppings: Perfect for packaging liquid toppings like chocolate syrup, caramel sauce, and fruit syrups.
  • Pharmaceutical & Nutraceutical: Suitable for packaging oral liquid doses, syrups, and health supplement oils in precise sachet formats.
  • Personal Care & Cosmetic: Can be adapted for packaging travel-size portions of lotions, shampoos, conditioners, and liquid soaps.
  • Chemical & Industrial: Used for packaging lubricants, greases, adhesives, and other viscous industrial liquids in single-use disposable sachets.

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