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This advanced Oral Liquid Packaging Machine represents the pinnacle of automation and precision engineering specifically designed for the stringent demands of the pharmaceutical and health product sectors. It is a fully integrated, multi-lane filling and sealing system engineered to handle a diverse range of oral liquid formats, including syrups, tonics, suspensions, and pediatric drops. The machine streamlines the entire packaging process from bottle unscrambling and air cleaning to high-accuracy filling, capping, sealing, and labeling, ensuring a sterile, tamper-evident, and commercially ready product. Built with GMP (Good Manufacturing Practice) principles at its core, it guarantees product integrity, minimizes human intervention, and maximizes production throughput for manufacturers seeking reliability and compliance in a competitive global market.
The machine’s superiority is defined by a suite of innovative features that address core industry challenges. Its multi-lane parallel processing design dramatically increases output by allowing simultaneous filling of multiple containers, making it ideal for high-volume production lines. The heart of the system is its precision filling mechanism, which utilizes advanced servo-driven piston pumps or peristaltic pumps. This ensures volumetric filling accuracy within ±0.5%, eliminating product giveaway and ensuring consistent dosage—a critical factor for pharmaceutical efficacy. The entire product contact path is constructed from 316L stainless steel and pharmaceutical-grade sanitary tubing, facilitating easy cleaning, sterilization (CIP/SIP capabilities), and preventing contamination. The system incorporates a state-of-the-art PLC (Programmable Logic Controller) with a user-friendly HMI (Human-Machine Interface) touchscreen. This allows for seamless recipe management, quick changeovers between different bottle sizes and products, and real-time monitoring of production data, OEE (Overall Equipment Effectiveness), and fault diagnostics. Additional robust features include no-container-no-fill detection, automatic cap sorting and tightening, leak testing stations, and integrated vision inspection systems to guarantee 100% quality control for every unit produced.
| Parameter | Specification |
|---|---|
| Machine Model | OLM-ML Series |
| Filling Lanes | 4 to 16 lanes (configurable) |
| Filling Volume Range | 1ml – 500ml per container |
| Filling Accuracy | ±0.5% (for volumes above 10ml) |
| Production Speed | Up to 300 bottles per minute (depending on configuration) |
| Filling Method | Servo Piston Pump / Peristaltic Pump |
| Suitable Bottle Material | Glass, PET, HDPE |
| Cap Types | Plastic screw caps, snap-on caps, dropper assemblies |
| Power Supply | 380V/220V, 50Hz/60Hz, 3 Phase |
| Air Pressure Requirement | 0.6 – 0.8 MPa |
| Machine Dimensions (LxWxH) | Approx. 3500 x 1800 x 2000 mm (varies by lane count) |
| Control System | PLC with Color Touchscreen HMI |
| Construction Material (Contact Parts) | 316L Stainless Steel, Pharmaceutical Grade Silicone |
| Compliance Standards | cGMP, FDA guidelines (on materials) |
The versatility and hygienic design of this multi-lane oral liquid packaging machine make it an indispensable asset across a wide spectrum of industries where liquid dosage forms are paramount. In the pharmaceutical industry, it is extensively used for packaging cough syrups, analgesic suspensions, antibiotic liquids, antacids, and vitamin supplements. For the nutraceutical and health products sector, it perfectly handles herbal extracts, dietary supplements, energy tonics, probiotic liquids, and CBD oils. The machine also serves the veterinary pharmaceutical industry for animal health products. Its ability to maintain sterility and accuracy makes it suitable for packaging sterile oral solutions and pediatric formulations where dosage precision is non-negotiable. Furthermore, its robust design and easy changeover features allow contract packaging manufacturers (CMOs) to efficiently service multiple clients with different product requirements on a single, flexible production line.
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