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In today’s fast-paced industrial landscape, the demand for hygienic, single-use disinfectant wipes has surged across healthcare, food processing, and public facilities. Meeting this demand efficiently requires precision, speed, and unwavering hygiene standards. The Automatic Disinfectant Wipe Packaging System for Industrial Sachet Production is engineered to be the definitive solution for high-volume manufacturers. This fully integrated, turnkey system automates the entire packaging process—from feeding pre-moistened non-woven fabric to sealing individual sachets—ensuring consistent output, superior seal integrity to prevent leakage and evaporation, and compliance with stringent industry regulations. Designed for seamless integration into existing production lines, it maximizes throughput while minimizing labor costs and material waste, making it an indispensable asset for businesses aiming to scale their production of reliable, consumer-ready disinfectant wipe products.
This system distinguishes itself through a suite of advanced features designed for peak operational performance and reliability. It employs a state-of-the-art servo-driven mechanism that guarantees precise material feeding and cutting, resulting in uniformly sized wipes and perfectly aligned sachets every time. The integrated liquid dosing system is highly accurate, ensuring each wipe receives the exact predetermined volume of disinfectant solution, which is crucial for product efficacy and cost control. A key highlight is the system’s robust sealing technology, utilizing multi-stage heat sealing or ultrasonic sealing options to create hermetically strong seals that are resistant to alcohol-based and other aggressive chemical solutions, thereby extending shelf life. The human-machine interface (HMI) is intuitive, allowing for quick changeovers between different sachet sizes and wipe counts with recipe storage capabilities. Built with 304 stainless steel and food-grade contact parts, the system emphasizes easy cleaning and maintenance, supports CIP (Cleaning-in-Place) protocols, and is constructed to meet GMP standards. Furthermore, its modular design allows for future upgrades and includes comprehensive safety guarding with emergency stop functions to protect operators.
| Parameter | Specification |
|---|---|
| Machine Model | DWS-360A |
| Packaging Speed | 80-120 sachets per minute |
| Sachet Size Range | Width: 50-150 mm, Length: 70-200 mm |
| Wipe Material | Compatible with non-woven fabric, spunlace, etc. |
| Dosing Accuracy | ±1% for liquid disinfectant solution |
| Sealing Method | Heat Sealing (standard) / Ultrasonic Sealing (optional) |
| Film Material | Laminated foil (PET/AL/PE), CPP, etc. |
| Power Supply | 380V / 50Hz / 3Phase (Customizable) |
| Total Power | Approx. 8.5 kW |
| Air Pressure Requirement | 0.6-0.8 MPa |
| Machine Dimensions (L*W*H) | 3500 x 1800 x 1900 mm |
| Control System | PLC with Color Touch Screen HMI |
| Net Weight | Approx. 1500 kg |
The versatility and hygienic design of the Automatic Disinfectant Wipe Packaging System make it ideal for a broad spectrum of industries. In the medical and pharmaceutical sectors, it is perfect for packaging antiseptic wipes, alcohol prep pads, and iodine swabs used in hospitals, clinics, and for home healthcare. The food and beverage industry utilizes it to produce sanitizing wipes for equipment and surface cleaning in processing plants, dairies, and breweries, ensuring compliance with HACCP standards. Commercial janitorial and facility management companies rely on it to manufacture general-purpose disinfecting wipes for offices, schools, gyms, and hospitality venues. Furthermore, it serves chemical product manufacturers in creating industrial-grade cleaning wipes for workshops and laboratories. Its robust construction and precision also cater to contract packaging companies that serve multiple clients across these diverse fields, providing a flexible and reliable platform for various liquid-saturated wipe products.
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