High-Speed Ibuprofen Tablet Packaging Line for Pharmaceutical Production

Automated blister packaging line for ibuprofen tablets. High-speed, precision sealing ensures product integrity and hygiene. Boost pharmaceutical production efficiency with reliable, continuous operation. Minimize downtime, maximize output. Ideal for large-scale manufacturing needs.

Product Details

High-Speed Ibuprofen Tablet Packaging Line for Pharmaceutical Production

Ludyway, a leading packaging machine manufacturer in China, presents its state-of-the-art High-Speed Ibuprofen Tablet Packaging Line. Engineered specifically for the stringent demands of pharmaceutical production, this fully automated line integrates precision, speed, and compliance to deliver exceptional packaging performance. With over 30 years of industry expertise and a modern 20,000㎡ production facility, Ludyway designs this line to handle the critical packaging of ibuprofen tablets, ensuring blister packs or bottles are filled, sealed, and cartoned with utmost accuracy and hygiene. This turnkey solution is built to maximize your production uptime, reduce operational costs, and guarantee that every packaged product meets the highest standards of quality and safety required in global pharmaceutical markets.

Key Product Features

The High-Speed Ibuprofen Tablet Packaging Line is distinguished by several advanced features that set it apart in pharmaceutical manufacturing:

  • Ultra-High Speed & Efficiency: Capable of processing up to 600 blister packs or bottles per minute, the line significantly boosts output while maintaining consistent, reliable operation to meet large-scale production demands.
  • Pharmaceutical-Grade Precision: Equipped with high-accuracy counting and filling systems, it ensures exact tablet counts in every blister pocket or bottle, minimizing product giveaway and preventing underfills or overfills.
  • Robust Quality Control Integration: The line incorporates advanced vision inspection systems and weight checkers to detect and reject any defective blisters, misaligned tablets, or packaging irregularities, ensuring 100% product integrity.
  • GMP & cGMP Compliance Design: Constructed with stainless steel contact parts and smooth, easy-to-clean surfaces, the entire system adheres to Good Manufacturing Practice (GMP) and current Good Manufacturing Practice (cGMP) standards for pharmaceutical hygiene and traceability.
  • Seamless Automation & Flexibility: From automatic feeding and forming to sealing, coding, and cartoning, the line offers a fully integrated, PLC-controlled process. It can be easily adjusted to handle various tablet sizes, blister formats, and packaging materials with quick changeover capabilities.
  • User-Friendly HMI & Data Logging: Features an intuitive touch-screen Human-Machine Interface (HMI) for simple operation, monitoring, and adjustment. The system also includes comprehensive data logging for production reports, batch tracking, and operational analysis.
  • Energy-Efficient & Low Maintenance: Designed with energy-saving motors and durable components, the line reduces power consumption and requires minimal maintenance, ensuring lower total cost of ownership and sustained high performance.

Technical Specifications

ParameterSpecification
Product ApplicationIbuprofen Tablets (Round, Capsule, Oval shapes)
Packaging SpeedUp to 600 blisters/bottles per minute
Packaging FormatsBlister Packs (Alu/Alu, Alu/PVC), Bottles, Cartons
Counting Accuracy±0.1% (with high-precision sensors)
Machine Dimensions (LxWxH)Approx. 15m x 3m x 2.2m (customizable)
Power Supply380V/50Hz, 3-phase (configurable to local standards)
Air Pressure Requirement0.6-0.8 MPa
Control SystemPLC with Color Touch Screen HMI
Inspection SystemsVision Inspection, Metal Detection, Weight Checker
Compliance StandardsGMP, cGMP, CE, ISO 9001
Material of Contact Parts304/316 Stainless Steel
Noise Level<75 dB(A)

Application Areas

This specialized packaging line is ideally suited for a wide range of pharmaceutical and nutraceutical production environments. Its primary application is in the high-volume packaging of ibuprofen tablets for over-the-counter (OTC) pain relief and anti-inflammatory medications. The line is equally effective for packaging other solid oral dosage forms such as aspirin, paracetamol, vitamins, and dietary supplements in blister packs or bottles. It serves large pharmaceutical manufacturers, contract packaging organizations (CPOs), and generic drug producers who require reliable, compliant, and efficient automation. Furthermore, the system can be adapted for packaging small medical devices or diagnostic kits in blisters, making it a versatile asset for companies aiming to enhance productivity, ensure regulatory compliance, and maintain competitive advantage in the global healthcare market.

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