Fully Automatic Integrated Packaging Lines for Granules, Powders, and Liquids
Ludyway presents its state-of-the-art Fully Automatic Integrated Packaging Lines, engineered to deliver unparalleled efficiency and precision for the packaging of granular, powdered, and liquid products. As a leading packaging machine manufacturer with over 30 years of expertise, we understand the critical demands of modern production. This integrated system represents the pinnacle of our innovation, combining advanced automation, robust engineering, and intelligent control into a seamless, turnkey solution. Designed for high-output environments in the food, pharmaceutical, and health industries, these lines eliminate bottlenecks, minimize manual intervention, and ensure consistent, high-quality packaging from dosing to final cartoning. They are the definitive answer for businesses seeking to scale production, enhance product integrity, and achieve superior operational ROI.
Product Features
The Ludyway Fully Automatic Integrated Packaging Line is distinguished by a suite of advanced features that guarantee performance, reliability, and adaptability.
- End-to-End Automation: The system integrates all processes—from feeding and precise weighing/dosing to bag forming, filling, sealing, coding, and cartoning—into a single, synchronized operation. This seamless flow drastically reduces labor costs and human error.
- Multi-Format & Multi-Material Flexibility: Capable of producing various package styles such as stick packs, sachets, and pouches. It handles a wide range of materials including laminates, films, and foils, allowing for quick changeovers between different products and package sizes.
- High-Precision Dosing Technology: Incorporates advanced auger fillers for powders and granules, and precision piston or flow-meter pumps for liquids. This ensures filling accuracy within ±0.5-1%, minimizing product giveaway and ensuring compliance with stringent regulatory standards.
- Intelligent Control System: Features a user-friendly PLC-based HMI (Human-Machine Interface) with recipe memory, real-time production monitoring, fault diagnostics, and data logging. This enables easy operation, quick troubleshooting, and seamless integration with factory MES systems.
- Hygienic & Robust Construction: Built with food-grade stainless steel (304/316) contact parts and a fully enclosed design where necessary. The robust framework ensures durability, easy cleaning (CIP/SIP options available), and compliance with GMP and FDA requirements for sensitive industries.
- High-Speed & Scalable Output: Engineered for continuous, high-speed operation with outputs ranging from dozens to hundreds of packs per minute. The modular design allows for future expansion or integration with additional downstream equipment like case packers and palletizers.
Technical Specifications
| Parameter | Specification |
|---|---|
| Applicable Products | Granules (e.g., coffee, sugar), Powders (e.g., milk powder, spices), Liquids (e.g., sauces, oils, shampoos) |
| Packaging Materials | Laminated films (PET/AL/PE, PET/PE, NY/PE), Kraft paper, Stand-up pouch materials |
| Packaging Formats | Stick packs, 3-side/4-side seal sachets, Pillow pouches, Stand-up pouches |
| Bag Size Range (L x W) | 20-180mm (Length) x 30-150mm (Width) |
| Filling Range | 1ml – 5000ml (Liquids); 1g – 5000g (Powders/Granules) |
| Filling Accuracy | ±0.5% – 1% (Depending on product characteristics) |
| Production Speed | Up to 300 bags/minute (Depending on bag size, material, and product) |
| Power Supply | 380V/220V, 50Hz/60Hz, 3 Phase (Customizable) |
| Air Pressure | 0.6-0.8 MPa |
| Machine Dimensions (LxWxH) | Approx. 8000-15000mm x 2000mm x 2000mm (Varies by configuration) |
| Control System | PLC (Siemens/Mitsubishi) with Color Touch Screen HMI |
| Construction Material | Main Frame: Carbon Steel; Product Contact Parts: Stainless Steel 304/316 |
Application Fields
Ludyway’s Fully Automatic Integrated Packaging Lines are versatile solutions engineered to meet the rigorous demands of diverse industries where hygiene, accuracy, and efficiency are paramount.
Food & Beverage Industry: Ideal for packaging instant coffee granules, sugar, salt, spices, milk powder, tea, soup bases, condiment sauces, edible oils, and liquid flavorings. The lines ensure product freshness, accurate portion control, and attractive packaging for retail.
Pharmaceutical & Nutraceutical Industry: Perfect for dosing and packaging powdered supplements, protein powders, electrolyte mixes, herbal granules, and single-dose liquid medicines. The hygienic design and precision filling comply with strict pharmaceutical standards.
Chemical & Daily Chemicals Industry: Excellently suited for packaging detergents, laundry powders, shampoo, liquid soaps, cosmetic creams, and agricultural chemicals in convenient single-use or multi-use sachets and pouches.
Agricultural & Seed Industry: Used for the accurate packaging of seeds, fertilizers, and pesticides in protective, moisture-resistant pouches.
By leveraging Ludyway’s integrated packaging technology, businesses across these sectors can achieve streamlined production, enhanced brand consistency, and a significant competitive advantage in the global marketplace.
