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This High-Speed Multi-Lane Detergent Powder Filling and Sealing Packaging System represents the pinnacle of efficiency and reliability in the bulk packaging industry. Engineered specifically for the demanding requirements of detergent powder manufacturers, this fully automated line integrates precision filling with robust sealing to create a seamless, high-throughput production solution. It is designed to handle a wide range of packaging formats, from stand-up pouches to cartons, ensuring product integrity from the filling hopper to the final pallet. By automating the entire process—from bag feeding and opening, through accurate weight-based filling, to heat sealing and coding—the system dramatically reduces labor costs, minimizes product waste, and maximizes operational uptime. It is the ideal cornerstone for modern factories aiming to scale production while maintaining stringent quality control and hygiene standards.
The system’s superiority is built upon a suite of advanced features that address every critical aspect of packaging. Its multi-lane configuration is a core advantage, allowing for simultaneous packaging of multiple units, which exponentially increases output compared to single-lane machines. This design is perfect for meeting large-volume orders without compromising speed. At the heart of the system lies a highly accurate multi-head weigher or auger filler, which ensures each package receives the exact predetermined weight of detergent powder, adhering to strict legal trade standards and reducing costly giveaways.
Durability is guaranteed through the use of premium stainless steel in all product-contact parts and the main frame, providing excellent corrosion resistance and ease of cleaning for stringent sanitary compliance. The integrated heat sealing mechanism delivers strong, consistent, and leak-proof seals on various laminate materials, protecting the product from moisture and contamination. Furthermore, the system is equipped with a sophisticated programmable logic controller (PLC) and human-machine interface (HMI). This intuitive touchscreen panel allows for quick changeovers between different bag sizes and product types, stores numerous recipes, and provides real-time monitoring of production speed, output count, and fault diagnostics, enabling proactive maintenance and minimizing downtime.
| Parameter | Specification |
|---|---|
| Model | DPS-HSML Series |
| Filling Type | Multi-head Weigher / Auger Filling System |
| Number of Lanes | 4 to 8 Lanes (Configurable) |
| Filling Speed | Up to 120 bags per minute (total output) |
| Filling Accuracy | ±0.5% to ±1.0% |
| Bag Size Range | 1kg to 25kg |
| Sealing Type | Heat Sealing (Impulse or Constant) |
| Power Supply | 380V/50Hz, 3-Phase (Customizable) |
| Total Power | Approx. 15kW |
| Air Pressure | 0.6-0.8 MPa |
| Machine Dimensions (LxWxH) | Approx. 6000 x 2000 x 2500 mm |
| Control System | PLC with Color Touchscreen HMI |
| Construction Material | Stainless Steel 304 (Contact Parts), Carbon Steel (Frame) |
This versatile packaging system is indispensable across a broad spectrum of industries where high-speed, accurate powder dispensing is paramount. Its primary and most critical application is within the detergent and cleaning products sector, where it efficiently packages laundry detergent powder, dishwashing powder, industrial and institutional (I&I) cleaners, and car wash powders. The system is equally effective in the chemical industry for packaging granular fertilizers, pool chemicals, and various industrial compound powders. Furthermore, it finds significant utility in the food industry for handling non-fatty dry products such as powdered milk, drink mixes, flour, and spices, provided appropriate food-grade specifications are met. Any manufacturer dealing with free-flowing granular or powdered materials requiring reliable, high-volume bagging will find this system to be a transformative asset for their production line, enhancing competitiveness through superior efficiency and packaging quality.
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