Multi-Lane Scrub Packaging Lines for Granule & Powder, High-Speed Automated Systems

Automate granule & powder packaging with our multi-lane scrub lines. Achieve high-speed, consistent fills for maximum output and reduced waste. Boost your production efficiency today.

Product Details

Multi-Lane Scrub Packaging Lines for Granule & Powder, High-Speed Automated Systems

Ludyway’s Multi-Lane Scrub Packaging Lines represent the pinnacle of automated packaging technology, engineered specifically for high-volume production of granule and powder products. These fully integrated systems are designed to deliver exceptional speed, precision, and reliability, making them the ideal solution for manufacturers in the food, pharmaceutical, and health industries seeking to optimize their packaging operations. By combining advanced multi-lane feeding, precision dosing, and high-speed sealing technologies, our scrub packaging lines ensure consistent product weight, superior pouch integrity, and maximum production uptime. Built on over 30 years of industry expertise, these systems are a cornerstone of Ludyway’s commitment to providing innovative, high-performance, and cost-effective turnkey solutions that enhance productivity, product quality, and operational efficiency for businesses worldwide.

Product Features

Our Multi-Lane Scrub Packaging Lines are packed with advanced features designed for superior performance and operational simplicity.

  • High-Speed Multi-Lane Operation: Engineered with multiple synchronized lanes, the system dramatically increases output, capable of producing thousands of pouches per minute to meet demanding production schedules.
  • Precision Granule & Powder Dosing: Incorporates advanced volumetric or auger filler technology to ensure highly accurate and consistent dosing for a wide range of product densities, minimizing product giveaway and ensuring compliance.
  • Robust Scrub Sealing Mechanism: Features a durable scrub sealing system that creates strong, hermetic seals on various packaging films, ensuring excellent pouch integrity, extended shelf life, and reduced risk of leaks or contamination.
  • Fully Automated Integration: From film unwinding and forming to filling, sealing, cutting, and counting, the entire process is seamlessly automated, reducing labor costs and minimizing human error.
  • User-Friendly HMI Control: Equipped with an intuitive touch-screen Human-Machine Interface (HMI) for easy operation, recipe management, real-time monitoring of production data, and quick changeovers between different products.
  • High-Quality Construction & Hygiene: Built with stainless steel and food-grade materials in critical contact areas, the line meets stringent hygiene standards and is designed for easy cleaning and maintenance, ideal for GMP environments.
  • Flexible Packaging Formats: Capable of producing various pouch styles and sizes, offering versatility to adapt to different market needs and product types.

Technical Specifications

ParameterSpecification
Product TypeGranules, Powders, Fine Particles
Packaging SpeedUp to 1200 pouches per minute (dependent on lanes & size)
Number of LanesConfigurable (e.g., 4, 6, 8, 10 lanes)
Pouch Size Range (L x W)Customizable, typical range: (30-150)mm x (20-100)mm
Filling Accuracy±1% to ±2% (depends on product characteristics)
Dosing SystemVolumetric Cup Filler / Auger Filler (Optional)
Film MaterialLaminated films (PET/AL/PE, PET/PE, NY/PE, etc.)
Film Roll Max WidthUp to 420mm
Sealing TypeHot-knife (Scrub) Sealing
Power Supply380V/220V, 50Hz/60Hz, 3 Phase (Customizable)
Air Pressure0.6-0.8 MPa
Machine Dimensions (LxWxH)Approx. 4500 x 1500 x 2000 mm (Varies by configuration)
Control SystemPLC with Color Touch Screen HMI
Main Construction MaterialStainless Steel (304), Food-Grade Materials

Application Fields

The versatility and high hygiene standards of Ludyway’s Multi-Lane Scrub Packaging Lines make them suitable for a broad spectrum of industries where precision, speed, and product protection are paramount.

  • Food Industry: Ideal for packaging instant beverage mixes (coffee, tea, milk powder), sugar, salt, spices, seasoning packets, instant soup powders, dessert mixes, and nutritional supplements.
  • Pharmaceutical Industry:

    Used for packaging powdered medicines, effervescent tablets (in powder form), herbal powders, oral rehydration salts, and single-dose pharmaceutical powders with strict compliance requirements.

  • Health & Nutraceuticals: Perfect for single-serving packs of protein powder, meal replacement shakes, vitamin mixes, fiber supplements, and other powdered dietary supplements.
  • Daily Chemicals & Agrochemicals: Suitable for packaging detergent powders, laundry additives, water treatment chemicals, and small-portion agricultural powders or seeds.

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