Fully Automatic Single-Lane Packaging Machine for Nicotine Pouches
Engineered specifically for the demanding requirements of oral nicotine pouch production, our fully automatic single-lane packaging machine represents a pinnacle of modern packaging technology. It masterfully integrates high-speed operation with exceptional stability and a wide tolerance for varying product formulas. The system is expertly designed to handle materials with moisture content ranging from 8% to 40%, effectively eliminating common production hurdles such as material blockage and bridging. Constructed from GMP-compliant 304/316 stainless steel, the machine ensures a hygienic and durable production environment. At its core, an advanced servo control system provides precise motion, while integrated smart temperature modules maintain optimal conditions. An optional, high-resolution vision inspection system can be incorporated for defect detection, guaranteeing that every pouch meets the highest standards of quality and consistency, making it a reliable cornerstone for any production line.
Product Features
Smooth Continuous Production
The machine incorporates a uniquely engineered material conveying system that proactively prevents blockages and bridging, issues frequently caused by high moisture or sugar content in the product. This innovative design ensures a consistent, uninterrupted flow of material from the hopper to the packaging unit. By facilitating true continuous operation, the system dramatically reduces unplanned production downtime, maximizes machine utilization, and significantly boosts overall manufacturing efficiency and output.
High Formula Tolerance
Designed for versatility, this packaging machine excels in handling a broad spectrum of product formulations. Its robust system maintains stable and precise packaging performance across a wide moisture range of 8% to 40%, ensuring perfect sealing integrity regardless of the product’s characteristics. This high tolerance empowers manufacturers with unparalleled flexibility, allowing for seamless switching between different product recipes or the confident development of new formulas without the need for extensive machine reconfiguration, effectively supporting both pilot-scale trials and full-scale commercial production.
High-Speed Performance With Intelligent Protection
Capable of operating at impressive speeds of up to 220 bags per minute, this machine does not compromise quality for pace. It consistently delivers pouches with uniform appearance, precise dimensions, and reliable seal strength. An integrated intelligent cutter protection system safeguards critical components from damage, while the optional vision inspection unit automatically identifies and rejects defective bags. This synergy of speed and smart technology extends the operational lifespan of the machine, minimizes maintenance interventions and associated costs, and ensures that high efficiency is always paired with superior product quality.
Technical Specifications
| Parameter | Specification |
|---|---|
| Packaging Material | Moist granules (as per sample) |
| Packaging Capacity | 0.55 g/bag |
| Metering Accuracy | ≤ ±10% |
| Packaging Speed | 180–220 bags/min |
| Bag Size | Length: 35–50 mm, Width: 13 mm, Film Width: 30 mm |
| Sealing Method | Back sealing 45° oblique mesh 1.2, inner & outer overlap |
| Sealing Width | Vertical: 4 mm, Horizontal: 8 mm |
| Power Supply | AC 220V/50HZ, 3 KW |
| Air Consumption | 6 Kg, 0.6 m³/min |
| Control System | Inovance 7” color touchscreen + PLC |
| Operating Language | Chinese |
| Material Contact Parts | 304 stainless steel |
| Frame & Electrical Box | 304 stainless steel / aluminum alloy |
| Dust Collection | Above horizontal seal, included |
Customizable Parameters
| Item | Specification |
|---|---|
| Metering Unit | Rotary metering, humidity 8%-40% |
| Metering Range | 0.4–0.6 g/bag |
| Metering Adjustment | Adjustable measuring cup |
| Drive Method | Servo motor |
| Exterior Material | 304 stainless steel or aluminum alloy |
| Material Contact Parts | 316 stainless steel |
| Easy Clean Design | Yes, disassemblable |
Application Fields
This high-speed, precision single-lane packaging machine is ideally suited for a diverse range of industries that require hygienic, efficient, and reliable pouch packaging solutions. Its primary and specialized application is in the manufacturing of oral nicotine and modern snus pouches, where consistency and hygiene are paramount. Beyond this, the machine’s robust design and precise metering make it an excellent choice for packaging herbal granules and various powdered dietary supplements. It is also effectively employed in the pharmaceutical sector for small-dose powders and certain liquid-solid mixtures. Furthermore, the nutraceutical and functional food industry utilizes this technology for packaging premium products that demand high-quality, tamper-evident, and professional pouch presentation. Its versatile and precise operation ensures stable, high-quality output across all these applications, meeting the stringent requirements of modern, regulated production environments.
