JULONG Horizontal Automatic Pouch Filling and Sealing Machine
JULONG’s Horizontal Automatic Pouch Filling and Sealing Machine represents a pinnacle of integrated packaging technology, engineered for the high-volume production of pouches containing particles, liquids, and powders. This compact yet robust system unifies the entire packaging sequence—film feeding, precision bag forming, accurate filling, reliable sealing, and clean cutting—into one seamless, automated workflow. By leveraging advanced servo-driven motion control and a stable pneumatic sealing mechanism, the machine delivers exceptional output consistency. It is specifically designed to alleviate common production bottlenecks, significantly reducing manual intervention, minimizing operational downtime, and optimizing valuable factory floor space for manufacturers seeking to enhance efficiency and product quality.
Product Features
Precision Servo-Driven Film Transport: At the heart of the machine is a high-performance Schneider servo motor that powers the roller-based bag pulling system. This ensures exceptionally smooth, repeatable, and jitter-free film advancement. The synchronized integration of hot sealing with film pulling guarantees uniform bag length control and maintains consistent sealing integrity even during prolonged, high-speed operation, eliminating variations in pouch dimensions.
Robust and Reliable Horizontal Sealing: Featuring a “Yadeke” cylinder-driven horizontal sealing structure, the machine provides steady, repeatable sealing pressure. The straight sealing pattern, with a generous 10mm sealing width, creates strong, hermetic seals that are both visually clean and highly durable. This robust sealing performance remains stable across diverse product types, from fine powders to viscous liquids.
Clean and Consistent Pattern Cutting: The integrated pattern cutting mechanism, operating with a precise 3mm spacing, produces neat, standardized pouch edges. This ensures clean separation between packages, enhancing the final product’s aesthetic appeal while facilitating smoother downstream handling, packaging, and retail display by eliminating irregular tear edges and misaligned cuts.
Versatile Forming and Size Adaptability: With a forming machine capacity of up to 320mm in width and the inclusion of a flip-collar forming set, the machine offers remarkable flexibility. It readily accommodates a broad spectrum of pouch sizes and styles, allowing for rapid changeovers and adaptation to various product dimensions and specific packaging format requirements, maximizing production line versatility.
Advanced Material Compatibility: Engineered specifically for modern composite packaging films, the machine is ideal for materials that provide essential barrier properties against moisture, oxygen, and light. This compatibility supports extended product shelf life and meets the stringent packaging needs of the food, chemical, and consumer goods industries.
Controllable Filling Accuracy: The machine offers filling accuracy within a range of ±1% to ±10%, which is calibrated based on the specific characteristics of the packaging material and the target fill volume. This controllable accuracy ensures optimal material usage and cost-efficiency while meeting practical production tolerances for a wide array of products.
Energy-Efficient Operation: Designed with operational economy in mind, the system maintains a low pneumatic energy footprint, consuming only 0.2 m³/min of compressed air. This efficient consumption supports stable mechanical actuation while contributing to lower overall operating costs in production environments.
Technical Specifications
| Parameter | Detail |
|---|---|
| Machine Type | Horizontal Automatic Pouch Filling and Sealing Machine |
| Film Transport System | Roller Bag Pulling with Schneider Servo Motor |
| Drive & Sealing Sync | Servo Motor Drive with Integrated Hot Sealing & Film Pulling |
| Cutting Mechanism | Pattern Cutting (3mm Spacing) |
| Sealing Mechanism | “Yadeke” Cylinder Horizontal Sealing |
| Sealing Pattern & Width | Straight Pattern, 10mm Sealing Width |
| Maximum Forming Width | ≤ 320mm (Includes 1 Flip-Collar Forming Set) |
| Compatible Film Material | Composite Packaging Material |
| Compressed Air Consumption | 0.2 m³/min |
| Filling Accuracy Range | ± 1% to ± 10% (Material & Volume Dependent) |
| Pouch Capacity Range | 50 ml to 500 ml |
| Liquid Leak-Proof Sealing Line | 1mm (For Liquid Applications) |
| Machine Net Weight | 350 kg |
Application Fields
The JULONG Horizontal Automatic Pouch Filling and Sealing Machine is engineered for integration into automated production lines that demand reliable, high-speed packaging of free-flowing and semi-solid products into pouches. Its precision and versatility make it an ideal solution across multiple sectors:
Food & Beverage Industry: Perfect for packaging a wide variety of dry goods such as flour, spices, seasoning blends, sugar, instant coffee, powdered drink mixes, and soup bases. It is also capable of handling liquid products like sauces, oils, and condiments within its specified capacity range.
Chemical & Household Products: Excellently suited for packaging granular or powdered detergents, cleaning agents, water treatment chemicals, fertilizer additives, and other non-hazardous chemical products that require secure, sealed pouches made from composite barrier films.
Pharmaceutical & Nutraceutical Packaging: Applicable for the packaging of non-sterile, powdered supplements, herbal granules, effervescent drink mixes, and similar health products where consistent seal integrity and precise pouch formatting are critical. Implementation is subject to the user’s facility compliance with relevant industry regulations and standards.
