Ultrasonic Four-Lane Fully Automatic Packaging Machine
Designed to meet the rigorous demands of modern production lines, the Ultrasonic Four-Lane Fully Automatic Packaging Machine is an engineering marvel for the precise and efficient packaging of high-moisture powders and granules, such as oral smoke particles. This advanced system leverages dual-vibrator ultrasonic technology to deliver unparalleled reliability and component longevity, significantly outperforming conventional single-vibrator designs. Engineered for seamless integration and minimal maintenance, it ensures continuous, high-speed operation. The machine features a sophisticated slow wire feeding mechanism paired with alloy blades for flawless, gap-free cutting. Its innovative horizontal spring-based sealing system provides superior cushioning, further enhancing durability. For ultimate operational flexibility, an optional heat sealing module allows quick adaptation to diverse packaging materials and product requirements, making it a versatile cornerstone for any high-output facility.
Product Features
The core advantages of this packaging machine are rooted in its robust design and intelligent engineering, focused on maximizing uptime, precision, and adaptability.
Extended Ultrasonic System Lifespan
The pioneering dual-vibrator ultrasonic structure is a game-changer for maintenance and operational cost reduction. It delivers a service life exceeding three times that of traditional single-vibrator systems. This design ensures sustained, vibration-intensive sealing operations without frequent part replacements, with many users reporting over six months of uninterrupted production. The result is dramatically reduced downtime and lower long-term operational expenses, providing a superior return on investment.
Precision Cutting and Reliable Sealing
Packaging integrity is guaranteed through a combination of slow wire feeding technology and high-grade alloy cutting blades. This synergy eliminates stringing and ensures clean, gap-free cuts for a consistently professional package finish. The horizontal sealing mechanism, supported by a spring-based system, absorbs mechanical stress. This not only protects the blades and vibrators from premature wear but also maintains consistently strong, leak-proof seals across all four lanes, batch after batch.
High Versatility and Configurable Sealing
Engineered for flexibility, this machine effortlessly transitions between ultrasonic and optional heat sealing functions to accommodate a vast array of packaging films, including complex composites. It excels at handling challenging, high-moisture content powders and granules while maintaining exceptional filling accuracy. Customization options for bag dimensions, material textures, and specific sealing patterns allow it to provide tailored packaging solutions across multiple industries, from niche products to high-volume commodities.
Technical Specifications
| Parameter | Specification |
|---|---|
| Model | UB-4L (Packmate) |
| Packaging Capacity | 0.4–0.6g/bag |
| Measuring Accuracy | ≤ ±10% |
| Packaging Speed | 30–45 bags/min per lane (120-180 bags/min total) |
| Bag Size (L x W) | Length: 20–50mm, Width: 13mm |
| Total Film Width | 120mm |
| Sealing Type | Ultrasonic (Standard) / Heat Sealing (Optional) |
| Sealing Form | Back sealing, left and right overlapping |
| Sealing Width | Vertical: 4mm, Horizontal: 5mm |
| Horizontal Seal Pattern | Plain or Mesh pattern (2 heat sealer sets included) |
| Cutting Method | Flat cut or Saw-tooth cut (2 cutter sets included) |
| Packaging Film | Composite materials (e.g., BOPP/PE) |
| Metering Device Options | LG-4 Horizontal Screw or TB-4 Wet Particle Turntable |
| Control Interface | 7-Inch Inovance Color Touchscreen |
| Power Supply | AC 220V / 50Hz, ~3KW |
| Air Consumption | 6-8 Bar, 0.6-0.8 m³/min |
| Machine Frame | 304 Stainless Steel |
| Standard Delivery | 45 working days |
Application Fields
The Ultrasonic Four-Lane Fully Automatic Packaging Machine is ideally suited for industries that demand hygienic, precise, and high-speed packaging of moisture-sensitive powdered and granular products. Its robust and adaptable design makes it a perfect fit for:
Oral Smoke & Snus Production: Precisely portions and seals moist oral tobacco particles with reliable, consistent seals.
Pharmaceutical Manufacturing: Packages granular medicines and hygroscopic powder formulations while maintaining product integrity.
Nutraceutical & Herbal Products: Handles moist herbal powders, supplement mixes, and other sensitive health product granules.
Food Processing: Efficiently packages powdered seasonings, drink mixes, instant food powders, and other granular food items.
Its combination of speed, precision, dual sealing options, and ease of maintenance ensures reliable and efficient packaging performance suitable for both pilot-scale projects and large-scale industrial production lines.
